Magnetic Induction Range Extension for Wireless Blasting Signals

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Solution Overview

Problem

Wireless electronic detonators in commercial blasting operations face challenges due to signal attenuation and interference in certain rock types, leading to unreliable communication and potential discontinuities in the explosive train, especially when using magnetic induction signals.

Innovation Solution

A wireless electronic blasting system with a range extension system that uses an elongated element with a high permeability material to extend the range of magnetic induction signals, including a frequency-tuning circuit and antennas to enhance signal transmission through the earth, mitigating attenuation and interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wireless electronic detonators use magnetic induction signals for communication, then wired connections are avoided and blasting safety is improved, but signal attenuation and interference occur in certain rock types leading to unreliable communication

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidsignal attenuation and interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a wireless signal booster as an intermediary device that receives weak magnetic induction signals from the detonator, amplifies them, and retransmits them to the controller. This mediator overcomes the signal attenuation problem in high-susceptibility rock formations without requiring wired connections, thus maintaining both reliability and wireless operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the signal transmission parameters by using magnetic induction frequency signals that are specifically optimized for penetration through earth formations. The system adjusts transmission frequency and power levels to compensate for attenuation in different rock types, improving communication reliability in challenging geological conditions.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If wireless initiation systems are used to avoid complicated wired connections, then ease of operation is improved, but signal transmission range is limited in high magnetic-susceptibility rock types

Engineering Contradiction:
Improveconnection simplicityVSAvoidsignal transmission range
Core Design Contradiction:
Ease of operationVSLength of stationary object

Solution Approach 1:

The wireless signal booster acts as a range-extending intermediary that receives signals from distant detonators and retransmits them with increased power to the controller. This extends the effective transmission range in high-susceptibility rock formations while maintaining the wireless, easy-to-operate nature of the system.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system uses periodic signal transmission and reception cycles, where the controller sends initiation commands and the booster periodically amplifies and retransmits them. This periodic action ensures reliable signal delivery over extended ranges by allowing signal conditioning and power management between transmission cycles.

Inventive Principle:
Principle #19Periodic action

3Adaptability or versatility

If wireless electronic detonators are deployed in high magnetic-susceptibility rock types, then blasting operation flexibility is improved, but background noise and interference become more substantial limiting system use

Engineering Contradiction:
Improveblasting technique flexibilityVSAvoidbackground noise and interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements feedback mechanisms where the wireless signal booster monitors signal quality and noise levels from the detonator, and automatically adjusts amplification gain and frequency selection to optimize communication. This feedback loop enables the system to adapt to varying noise conditions in different rock formations, maintaining versatility while overcoming interference.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically changes transmission parameters including frequency, power level, and modulation depth based on detected noise conditions. In high-interference environments, the booster adjusts these parameters to ensure reliable signal transmission, allowing flexible blasting operations in diverse geological conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly increases the transmission range of magnetic induction signals, ensuring reliable communication and reducing signal-to-noise ratio issues, thereby improving the safety and accuracy of commercial blasting operations.

Implementation Method 1

a device-based magnetic induction (MI) signal receiver configured for through the earth (TTE) MI communication

Methodology Applied
Scientific EffectMagnetic induction: Electromagnetic Induction

Implementation Method 2

A wireless electronic blasting system with a range extension system that uses an elongated element with a high permeability material to extend the range of magnetic induction signals

Methodology Applied
Scientific EffectMagnetic induction signal transmission: Electromagnetic Induction

Data Source

PatentUS20240401922A1System and method/process for commercial blasting
Publication Date: 2024.12.05 ORICA INTERNATIONAL PTE LTD
  • US20240401922A1 patent drawing
  • US20240401922A1 patent drawing
  • US20240401922A1 patent drawing

AI summary

A system including a range extension system for extending a range of magnetic induction (MI) signals along a pathway for commercial/civil blasting operations that use a wireless blasting-related device, the range extension system including an elongated element configured to extend the range of the MI signals along the pathway.