Micro Chamber Drive Mechanism for Semiconductor Processing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing semiconductor wafer processing apparatuses have complex structures, require multiple drive devices, are inconvenient for replacing micro chamber components of different sizes, suffer from imperfect leakage collection, and are prone to metal pollution due to corrosive gases and high temperatures.

Innovation Solution

A semiconductor processing apparatus with a simpler structure using a single drive device to move the upper or lower working surface, featuring a micro chamber with a drawable box device and slope surfaces for fluid collection, and a column device with a threaded step-type structure for precise positioning and easy replacement of chamber plates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If two drive devices are used to drive the upper and lower working surfaces respectively, then the micro chamber can be opened and closed, but the structure becomes complex

Engineering Contradiction:
Improveopening and closing of micro chamberVSAvoiddrive device structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the driving functions into a single drive device that can drive either the upper or lower working surface to achieve the opening and closing of the micro chamber, eliminating the need for two separate drive devices and simplifying the overall structure

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If the micro chamber components are designed for different sizes, then different wafer sizes can be processed, but the replacement becomes inconvenient

Engineering Contradiction:
Improveprocessing different wafer sizesVSAvoidreplacement convenience
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent segments the micro chamber into an upper chamber and a lower chamber that can be independently replaced. The lower chamber plate can be detached from the lower box device, allowing quick replacement of micro chamber components for different wafer sizes without disassembling the entire apparatus

Inventive Principle:
Principle #1Segmentation

3Ease of operation

If multiple stainless metal columns are used for relative movement, then the upper and lower working surfaces can move, but metal pollution occurs due to corrosion

Engineering Contradiction:
Improverelative movement of working surfacesVSAvoidmetal pollution
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces the stainless metal columns with a column device consisting of a column and a sleeve, where the sleeve is made of corrosion-resistant material that is not easily corroded by high temperature and corrosive gases, thereby eliminating metal pollution while maintaining the relative movement function

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If the column components are welded together, then the structure is stable, but installation and disassembly become difficult

Engineering Contradiction:
Improvestructural stabilityVSAvoidinstallation and disassembly
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The patent segments the column device into a column and a sleeve that are not welded together. The sleeve can be separately installed on the column through insertion, and the upper chamber plate with the upper working surface can be installed on the upper chamber, making installation and disassembly convenient while maintaining structural stability

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10121681B2Semiconductor processing device
Publication Date: 2018.11.06 WUXI HUAYING MICROELECTRONICS TECH CO LTD
  • US10121681B2 patent drawing
  • US10121681B2 patent drawing
  • US10121681B2 patent drawing

AI summary

Embodiments of a semiconductor processing apparatus are disclosed. The semiconductor processing apparatus includes a micro chamber for tightly accommodating and processing a semiconductor wafer. The micro chamber includes an upper chamber portion defining an upper working surface and a lower chamber portion defining a lower working surface. The upper chamber portion and the lower chamber portion are relatively movable between an open position for loading and removing the semiconductor wafer and a closed position for tightly accommodating the semiconductor wafer. The semiconductor processing apparatus adopts a modified column device, a lower chamber portion and a balance correction device to achieve easy operation and maintenance, better prevention of chemical processing fluid leakage, and corrosion-resistant design.