Micro-CT Rock Analysis for Subterranean Formation Integrity

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Solution Overview

Problem

Subterranean formations subjected to repeated loading and unloading forces experience changes in permeability and porosity, leading to potential fracturing during oil or gas extraction processes, making it challenging to operate wells safely and efficiently.

Innovation Solution

The use of micro-computed tomography (micro-CT) and rock mechanics testing to assess the characteristics of subterranean formations by imaging rock samples before and after triaxial shear tests, allowing for the determination of permeability and porosity changes, and informing operational strategies to maintain the formation within an elastic regime.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If repeated loading and unloading forces are applied during injection and depletion processes, then fluid extraction efficiency is improved, but the subterranean formation becomes prone to fracturing and permeability changes

Engineering Contradiction:
Improvefluid extraction efficiencyVSAvoidformation integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by performing micro-CT imaging and rock mechanics testing before actual injection and depletion operations to establish baseline elastic limits and permeability characteristics. This advance characterization allows operators to set safe pressure thresholds and operational parameters that prevent formation fracturing while maintaining extraction efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using micro-CT imaging to monitor pore structure changes and rock mechanics testing to measure permeability variations in real-time or near-real-time during injection and depletion cycles. This feedback loop enables dynamic adjustment of operational parameters to keep the formation within its elastic regime, preventing permanent damage while optimizing fluid extraction.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If micro-CT imaging and rock mechanics testing are performed repeatedly to monitor formation changes, then measurement precision of permeability and porosity is improved, but operational time and complexity increase

Engineering Contradiction:
Improvepermeability and porosity characterizationVSAvoidoperational time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies copying by creating detailed digital 3D models of the pore structure from micro-CT imaging data. These digital twins can be repeatedly analyzed and simulated without requiring physical sampling or repeated imaging, allowing extensive permeability and porosity characterization to be performed on computational copies rather than requiring continuous physical measurement of the actual formation.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables safer, more reliable, and efficient well operations by predicting and mitigating permeability and porosity changes, reducing the likelihood of fracturing and ensuring continuous fluid flow.

Implementation Method 1

a sample of a subterranean formation is imaged using a micro-CT scanner to determine the characteristics of the pores and pore throats in the sample

Methodology Applied
Scientific EffectMicro-computed tomography (micro-CT): Tomography

Implementation Method 2

several non-destructive triaxial shear tests can be performed on the sample in a sequence. During each triaxial shear test, a triaxial load force can be applied to the sample for a period of time and subsequently removed from the sample

Methodology Applied
Scientific EffectTriaxial loading: Compression

Implementation Method 3

portions of the subterranean formation may be subjected to loading forces during an injection process. As another example, portions of the subterranean formation may be subjected to unloading forces during a depletion process. Repeated loading and unloading forces can lead to increases and decreases in the effective stress in the poroelastic media of the subterranean formation

Methodology Applied
Scientific EffectPoroelasticity: Elasticity

Data Source

PatentUS12105077B2Assessing characteristics of subterranean formations using micro-computed tomography and rock mechanics testing
Publication Date: 2024.10.01 SAUDI ARABIAN OIL CO
  • US12105077B2 patent drawing
  • US12105077B2 patent drawing
  • US12105077B2 patent drawing

AI summary

A computer system obtains a first set of micro-computed tomography (micro-CT) data representing a rock sample obtained from a subterranean formation that includes gas-bearing sandstone. The system obtains a plurality of second sets of micro-CT data in a sequence, each representing the rock sample after a performance of a corresponding triaxial shear test on the rock sample. Performing each triaxial shear test includes applying a triaxial load force to the rock sample, and removing the triaxial load force from the rock sample. The system estimates, based on the first micro-CT data and the plurality of second sets of micro-CT data, one or more characteristics of the underground formation, including a permeability of the underground formation and/or a porosity of the underground formation. The system causes one or more resource extraction operations to be performed on the underground formation based on the one or more characteristics of the underground formation.