Micro Inverter DC-to-AC Converter Integrating Analog Sensing

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Solution Overview

Problem

Conventional solar power systems incur high costs due to the need for additional hardware such as sensing boxes, data wires, and power wires for environmental monitoring, which are also prone to damage from environmental factors.

Innovation Solution

A micro inverter with a DC-to-AC converter integrates the functionality of a sensing box by converting analog sensing signals to digital within the power line, eliminating the need for separate sensing boxes and reducing the number of data and power wires required.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate sensing box with data wires and power wires is installed for environmental monitoring, then environmental sensing capability is achieved, but installation cost and system complexity increase

Engineering Contradiction:
Improveenvironmental sensing capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the sensing box functionality into the DC-to-AC converter by integrating the analog-to-digital conversion capability directly into the converter circuit. The converter now performs both its primary power conversion function and the secondary function of converting analog sensing signals to digital signals, eliminating the need for a separate sensing box and reducing system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The DC-to-AC converter is designed to perform multiple functions: it converts DC power to AC power for the solar system and simultaneously converts analog sensing signals from environmental sensors to digital signals for data transmission. This multi-functionality eliminates the need for dedicated separate hardware for sensing operations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If additional data wires and power wires are installed for the sensing box, then environmental monitoring function is achieved, but installation cost increases

Engineering Contradiction:
Improveenvironmental monitoring functionVSAvoidinstallation cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent combines the sensing signal processing function with the existing DC-to-AC converter, eliminating the need for separate data wires and power wires that would be required for a standalone sensing box. The converter uses its existing power supply and communication infrastructure to support the additional sensing function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The DC-to-AC converter serves itself by performing the analog-to-digital conversion function that would otherwise require a separate dedicated device. The converter uses its own internal resources (power supply, processing capability) to handle the sensing signal conversion, eliminating external dependencies.

Inventive Principle:
Principle #25Self-service

3Reliability

If the sensing box and wires are installed outdoors, then environmental sensing is enabled, but the hardware is prone to damage from environmental factors

Engineering Contradiction:
Improveenvironmental sensing capabilityVSAvoidenvironmental damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent integrates the sensing signal conversion function into the DC-to-AC converter, which is typically housed in a protected indoor or enclosed location near the solar panels. This eliminates the need for a separate outdoor-mounted sensing box and exposed wiring, reducing vulnerability to environmental damage while maintaining sensing capability through the same integrated architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration reduces installation costs and enhances system stability by eliminating unnecessary hardware and providing waterproof or shockproof protection for the solar photovoltaic system.

Implementation Method 1

Each micro inverter has a solar panel providing the photovoltaic conversion to generate a DC power

Methodology Applied
Scientific EffectPhotovoltaic conversion: Photovoltaic Effect

Implementation Method 2

a DC-to-AC converter for converting the DC power into an AC power

Methodology Applied
Scientific EffectDC-to-AC conversion:

Data Source

PatentUS9287801B2Micro inverter with DC-to-AC converter and solar photovoltaic system having the same
Publication Date: 2016.03.15 DELTA ELECTRONICS INC(CN)
  • US9287801B2 patent drawing
  • US9287801B2 patent drawing
  • US9287801B2 patent drawing

AI summary

A DC-to-AC converter receives a DC power generated from a solar panel and converts the received DC power into an AC power outputted through a power line. The DC-to-AC converter includes a signal input port for externally connecting an environment sensing apparatus. The environment sensing apparatus senses environment conditions around the solar panel and produces an analog sensing signal. The DC-to-AC converter receives the analog sensing signal, converts the analog sensing signal into a digital sensing signal, and outputs the digital sensing signal the power line. A micro inverter is composed of the DC-to-AC converter and the solar panel, and the micro inverter is constructed in the solar photovoltaic system, thus eliminating unnecessary hardware devices.