Micro-LED Display Panel with Asymmetric Orientation and Segmented Shielding

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Solution Overview

Problem

Micro-LED displays face challenges in achieving high light conversion efficiency and preventing color mixing due to the thickness of quantum dot materials, which leads to crosstalk between adjacent pixels, affecting display quality.

Innovation Solution

A display panel design featuring micro-LED groups with at least three micro-LEDs of different orientations and a shielding layer with apertures between them, allowing for increased spacing and uniform aperture widths to enhance light-emitting area and prevent color mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If quantum dot material thickness is increased to improve light conversion efficiency, then light conversion efficiency is improved, but color mixing between adjacent pixels occurs

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidcolor mixing
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent divides the quantum dot material into multiple separate layers, each layer corresponding to a specific color channel (red, green, blue). This segmentation prevents the light from one pixel from traveling through quantum dot material of other color layers, thereby eliminating color mixing while maintaining sufficient thickness in each layer for high light conversion efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies different quantum dot material layers at different locations corresponding to different color channels. Each location has quantum dot material optimized for its specific color, with the material present only where needed. This local optimization allows each pixel to have sufficient quantum dot thickness for high efficiency without causing color mixing at adjacent pixel locations.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If spacing between adjacent micro-LEDs is increased to prevent color mixing, then color mixing is prevented, but light-emitting area is reduced

Engineering Contradiction:
Improvecolor mixingVSAvoidlight-emitting area
Core Design Contradiction:
Object-affected harmful factorsVSArea of moving object

Solution Approach 1:

By segmenting the quantum dot material into separate color-specific layers, the patent eliminates the need for large spacing between micro-LEDs. The segmented structure confines the light interaction to specific color layers, allowing micro-LEDs to be placed closer together while still preventing color mixing, thus maintaining high light-emitting area.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If micro-LEDs are arranged in traditional orientations, then manufacturing is simplified, but light-emitting area and display quality are limited

Engineering Contradiction:
Improvemicro-LED arrangementVSAvoidlight-emitting area
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

The patent employs asymmetric arrangements of micro-LEDs with different orientations (e.g., some micro-LEDs oriented horizontally, others vertically) within the same display region. This asymmetric orientation strategy increases the effective light-emitting area by utilizing space more efficiently, while the segmented quantum dot layers ensure that the increased density does not cause color mixing.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design increases the light-emitting area of each pixel while maintaining high pixel density and preventing color mixing, thereby improving display chromaticity and brightness without sacrificing pixel density.

Implementation Method 1

the commonly used micro-LED display achieves color display by shining light emitted from a micro-LED chip onto quantum dot materials to excite emission

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS11522007B2Display panel and display device
Publication Date: 2022.12.06 SHANGHAI TIANMA MICRO ELECTRONICS CO LTD
  • US11522007B2 patent drawing
  • US11522007B2 patent drawing
  • US11522007B2 patent drawing

AI summary

The present disclosure provides a display panel and a display device. The display panel includes: a base substrate; a plurality of micro-LED groups located on the base substrate, wherein each of the plurality of micro-LED groups includes at least three micro-LEDs, and at least two micro-LEDs of each said micro-LED group have their longer sides arranged in different directions; and a shielding layer comprising a plurality of apertures located in shielding portions, wherein the shielding portions are located between adjacent micro-LEDs, and wherein the plurality of apertures each correlates one of the micro-LEDs.