Micro LED DBR Layer Layout for Vertical Light Loss Control

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Solution Overview

Problem

Micro LEDs experience light loss due to the vertical arrangement of light emitting mesas, which degrades light emission efficiency.

Innovation Solution

Incorporating a dielectric distributed Bragg reflection (DBR) layer between adjacent light emitting mesas to reflect light emitted by mesas above and allow light from mesas below to pass through, optimizing the refractive indices and thicknesses of the DBR layers to enhance reflection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple light emitting mesas are arranged in vertical direction, then the micro LED can be controlled with multiple electrodes, but light loss occurs and light emission efficiency degrades

Engineering Contradiction:
Improvecontrol capabilityVSAvoidlight emission efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

A dielectric distributed Bragg reflection (DBR) layer is introduced as an intermediary between adjacent light emitting mesas. This DBR layer reflects light emitted by mesas above it and allows light from mesas below it to pass through, preventing light loss and improving light emission efficiency while maintaining the vertical arrangement for multi-electrode control

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If DBR layer is added between adjacent light emitting mesas, then light emission efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The DBR layer parameters (refractive index, thickness) are optimized to achieve high reflection efficiency for specific wavelengths. By carefully selecting and tuning these parameters, the structure achieves improved light emission efficiency without requiring excessively complex designs

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves light emission efficiency by reducing light loss and allowing for uniform mesa size, achieving higher reflection efficiency and balanced micro LED structure.

Implementation Method 1

at least one distributed Bragg reflection (DBR) layer formed between adjacent light emitting mesas, and configured to reflect light emitted by a light emitting mesa of the adjacent light emitting mesas disposed above the DBR layer and pass light emitted by one or more light emitting mesas disposed below the DBR layer

Methodology Applied
Scientific EffectDistributed Bragg reflection: Reflection

Data Source

PatentUS20250022988A1Micro LED and micro LED display panel
Publication Date: 2025.01.16 JADE BIRD DISPLAY (SHANGHAI) LTD
  • US20250022988A1 patent drawing
  • US20250022988A1 patent drawing
  • US20250022988A1 patent drawing

AI summary

A micro LED includes two or more light emitting mesas which are disposed in a vertical direction from top to bottom; and at least one distributed Bragg reflection (DBR) layer formed between adjacent light emitting mesas, and configured to reflect light emitted by a light emitting mesa of the adjacent light emitting mesas disposed above the DBR layer and pass light emitted by one or more light emitting mesas disposed below the DBR layer.