Micro LED Pixel Structure With Depletion Regions Against Crosstalk

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Solution Overview

Problem

Micro LED structures face significant challenges with electrical current crosstalk between adjacent pixels due to charge carrier flow, which degrades performance and increases manufacturing complexity and cost, especially when trying to achieve directional emission and high resolution.

Innovation Solution

The micro LED structure incorporates a continuous quantum well with charge-carrier depletion regions formed between adjacent pixels by a specially designed epitaxial layer structure, including grooves and a high-work-function metal layer to prevent electrical current crosstalk, enhancing light extraction efficiency and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the size of micro LED is reduced to less than several micrometers to achieve higher pixel density, then the pixel density is improved, but the efficiency and carrier lifetime of the micro LED array-based device degrades drastically due to surface recombination and poor p-type conduction

Engineering Contradiction:
Improvepixel densityVSAvoidefficiency and carrier lifetime
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The micro LED array is divided into individual micro LED structures with distinct boundaries. Each micro LED is isolated from adjacent ones through precise patterning and etching processes, creating discrete light-emitting units that maintain individual performance characteristics while achieving high pixel density in the array configuration

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent modifies material composition and structural parameters of the micro LED to compensate for size reduction effects. This includes optimizing the thickness and composition of active regions, adjusting doping concentrations, and modifying quantum well structures to maintain efficient carrier injection and reduce surface recombination losses in sub-micrometer scale devices

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional top-down etching is used to reduce micro LED size, then the pixel density is improved, but surface recombination and poor p-type conduction are induced, degrading device performance

Engineering Contradiction:
Improvepixel densityVSAvoidsurface recombination and p-type conduction
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Protective layers and passivation structures are formed on the micro LED surfaces before the etching process to prevent damage and reduce surface state formation. The etching process itself is designed with preliminary parameters optimization to minimize surface recombination centers while achieving the required dimensional precision for high pixel density

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The etching process parameters are optimized to balance between achieving sufficient size reduction for high pixel density and minimizing surface damage. This includes controlling etch depth, etch rate, and etch profile to maintain structural integrity and electrical performance while reducing micro LED dimensions

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If isolation structure is formed outside and around a single micro LED to avoid crosstalk, then the crosstalk is reduced, but the volume of the micro LED increases and the integration of the micro display panel decreases

Engineering Contradiction:
Improvecrosstalk between adjacent micro LEDsVSAvoidvolume of micro LED
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The isolation function is extracted from traditional bulky isolation structures and implemented through the micro LED array design itself. The pixel definition and current confinement are achieved through the active region geometry and electrode patterning, eliminating the need for separate isolation structures and reducing overall device volume while preventing crosstalk

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using vertical isolation structures that increase volume, the patent implements isolation in the lateral dimension through precise patterning and current confinement structures. The isolation is achieved through in-plane device geometry and electrical field confinement rather than out-of-plane structural additions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Object-affected harmful factors

If the isolation structure is formed high enough to isolate the light crosstalk between adjacent micro LEDs, then the light crosstalk is efficiently inhibited, but the volume of the micro LED increases further

Engineering Contradiction:
Improvelight crosstalk between adjacent micro LEDsVSAvoidvolume of micro LED
Core Design Contradiction:
Object-affected harmful factorsVSVolume of moving object

Solution Approach 1:

The light isolation function is extracted from vertical isolation structures and implemented through optical confinement in the active region. The waveguide structure and total internal reflection at interfaces are utilized to confine light laterally, achieving effective light isolation without requiring high vertical isolation structures that would increase device volume

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Mechanical isolation structures are replaced with optical confinement mechanisms. The light propagation is controlled through refractive index differences and waveguide effects inherent in the micro LED structure, eliminating the need for physical isolation barriers and reducing device volume while maintaining effective light isolation between adjacent pixels

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

5Illumination intensity

If extra reflective structures are configured around the mesa of the micro LED structure to realize directional emission, then the directional emission is achieved, but the manufacturing process becomes complex and the cost increases

Engineering Contradiction:
Improvedirectional emission and light intensity along vertical directionVSAvoidmanufacturing process complexity and cost
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The micro LED structure components serve multiple functions simultaneously. The contact structures and electrode patterns are designed to provide both electrical connection and optical management functions. The device geometry itself is optimized to provide directional emission through light extraction enhancement at specific interfaces, eliminating the need for separate reflective structures and reducing manufacturing complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The micro LED structure utilizes its own geometric and material properties to achieve directional emission. The refractive index differences between layers, the shape of the active region, and the interface geometry naturally guide light extraction in preferred directions without requiring external reflective components. The structure serves its own optical management needs through its inherent design

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively mitigates electrical current crosstalk, improves light extraction efficiency, and maintains high resolution by creating high-resistance regions between pixels, thereby preventing charge carrier flow and enhancing the overall performance of micro LED displays.

Implementation Method 1

The disclosed micro LED structures also use a specially designed structure that causes the interconnected light-emitting layer to form charge-carrier depletion regions between adjacent pixels, so as to prevent electrical current crosstalk in the light-emitting layer

Methodology Applied
Scientific EffectCharge-carrier depletion region formation: Electrical Resistance

Implementation Method 2

improves light extraction efficiency

Methodology Applied
Scientific EffectLight extraction: Refraction

Data Source

PatentUS20240297158A1Micro light-emitting diode (LED) structure
Publication Date: 2024.09.05 JADE BIRD DISPLAY (SHANGHAI) LTD
  • US20240297158A1 patent drawing
  • US20240297158A1 patent drawing

AI summary

An exemplary micro light-emitting diode (LED) structure includes: a bottom epitaxial layer of a first conductive type; a light-emitting layer, formed on the bottom epitaxial layer; and a top epitaxial layer of a second conductive type, formed on the light-emitting layer. The top epitaxial layer comprises an array of first grooves dividing the micro LED structure into an array of micro LEDs.