Micro-LED Display With Reflective Electrodes

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Solution Overview

Problem

Current display technologies, such as TFT-LCD and OLED, face issues with high power consumption, inefficiency, and manufacturing costs, particularly due to constant backlight usage in TFT-LCD and deterioration in OLEDs under high current driving conditions.

Innovation Solution

A display apparatus utilizing micro-light emitting diodes (LEDs) formed from nitride semiconductors, arranged with transparent and reflective electrodes to reduce power consumption and thickness, and driven by a TFT panel for high resolution and efficiency, allowing light emission through side surfaces for improved luminous efficacy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If TFT-LCD uses a backlight unit with light emitting diodes, then color realization is achieved, but power consumption increases due to constant backlight usage

Engineering Contradiction:
Improvecolor realizationVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The display is divided into independently controllable micro-LEDs, where each micro-LED can be turned on or off individually. This segmentation allows only the necessary pixels to consume power, eliminating the waste of constant backlight illumination in TFT-LCD while maintaining color realization capabilities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from organic light emitting diodes to inorganic semiconductor LEDs, changing the material parameter to achieve lower power consumption. Additionally, the display switches from constant backlight mode to selective pixel activation, fundamentally changing the illumination parameter to reduce overall power consumption

Inventive Principle:
Principle #35Parameter changes

2Productivity

If OLED display uses high current driving through pulse width modulation, then low duty ratio is achieved, but lifespan deteriorates

Engineering Contradiction:
Improveresponse speedVSAvoidlifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the driving material from organic diodes to inorganic semiconductor LEDs, which have superior current carrying capacity and stability. This parameter change allows the system to maintain high response speeds through PWM while significantly extending lifespan, as inorganic LEDs can withstand high current driving conditions without the degradation issues that plague OLEDs

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If active matrix driving type OLED display connects TFTs for each pixel, then high resolution is achieved, but manufacturing costs increase and brightness non-uniformity occurs

Engineering Contradiction:
Improvebrightness uniformityVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent makes each micro-LED serve multiple functions: it acts as both the light source and the pixel element, eliminating the need for separate TFTs per pixel. This universal approach reduces device complexity and manufacturing costs while maintaining high resolution capability through precise micro-LED positioning and control

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

By changing from OLED material to inorganic LED material, the patent achieves more consistent electrical and optical characteristics across all pixels. This parameter change reduces brightness non-uniformity issues that arise from varying TFT characteristics, while the simplified structure lowers manufacturing complexity

Inventive Principle:
Principle #35Parameter changes

4Use of energy by moving object

If light emitting diodes are arranged with transparent and reflective electrodes, then power consumption is reduced and thickness is decreased, but manufacturing complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidelectrode structure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies different electrode types (transparent vs. reflective) at different locations based on functional requirements. Transparent electrodes are used where light emission is needed, while reflective electrodes are used for light extraction enhancement. This localized differentiation achieves power reduction and thinning while managing manufacturing complexity through targeted rather than universal complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The micro-LED display achieves low power consumption, high efficiency, and reduced thickness, making it suitable for various applications including wearable devices and TVs, while minimizing brightness non-uniformity and manufacturing costs.

Implementation Method 1

A light emitting diode generally refers to an inorganic semiconductor device that emits light through recombination of electrons and holes

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 2

a light emitting diode is an inorganic semiconductor device that emits light through recombination of electrons and holes

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

a plurality of second reflective electrodes electrically connected to the light emitting diodes, respectively, and reflecting light emitted from the light emitting diodes

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS10096647B2Display apparatus having a plurality of reflective electrodes
Publication Date: 2018.10.09 SEOUL SEMICONDUCTOR
  • US10096647B2 patent drawing
  • US10096647B2 patent drawing
  • US10096647B2 patent drawing

AI summary

A display apparatus including a light emitting diode part including a plurality of regularly arranged light emitting diodes, and a TFT panel part configured to drive the light emitting diode part. The light emitting diode part includes a transparent electrode, the light emitting diodes regularly disposed on a first surface of the transparent electrode and electrically connected to the transparent electrode, a plurality of first reflective electrodes disposed at sides of the light emitting diodes, surrounding the light emitting diodes, and electrically connected to the transparent electrode, and a plurality of second reflective electrodes electrically connected to the light emitting diodes, respectively, and reflecting light emitted from the light emitting diodes.