Micro LED Optical Interconnect Arrays Without SERDES Bottlenecks

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Solution Overview

Problem

Traditional semiconductor technologies face limitations in achieving high-throughput and low-power data transmission due to parasitic resistance, inductance, and capacitance issues in electrical interconnects, which restrict the integration density and data rates in high-performance computing systems.

Innovation Solution

The use of optical interconnects with arrays of micro LEDs coupled via multi-core fiber bundles to photodetectors, enabling low-power, high-speed data transmission with reduced parasitic effects and eliminating the need for serializer-deserializer (SERDES) components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If electrical interconnects are used to connect ICs in SiP architectures, then data transmission can be achieved, but parasitic resistance, inductance, and capacitance increase, limiting integration density and data rates

Engineering Contradiction:
Improvedata transmission rateVSAvoidparasitic resistance, inductance, and capacitance
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces electrical interconnects with optical interconnects using micro-LEDs and photodetectors. This substitution eliminates the parasitic electrical effects (resistance, inductance, capacitance) that limit data transmission rates, while enabling higher bandwidth and lower power consumption for inter-IC communication in SiP architectures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces optical fibers as an intermediary medium to transmit data signals between micro-LEDs and photodetectors. This optical intermediary eliminates direct electrical contact between ICs, thereby removing parasitic electrical effects while maintaining high-speed data transmission capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If chips are mounted very closely together to minimize parasitic effects, then parasitic resistance and inductance are reduced, but the number of ICs that can be integrated into SiP is limited by wiring density constraints

Engineering Contradiction:
Improveparasitic resistance and inductanceVSAvoidintegration density
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

By replacing electrical interconnects with optical interconnects, the patent removes the wiring density constraints that limit integration density. Optical fibers can be routed more flexibly and densely than electrical traces, enabling higher numbers of ICs to be integrated into SiP architectures without suffering from electrical parasitic effects

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Speed

If data transmission speeds are increased in electrical interconnects, then bandwidth is improved, but parasitic effects worsen and additional power is consumed in SERDES for multiplexing

Engineering Contradiction:
Improvedata transmission speedVSAvoidparasitic effects and power consumption
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent substitutes optical interconnects for electrical interconnects to achieve high-speed data transmission without the parasitic effects that worsen at high speeds. Optical signals do not suffer from resistance, inductance, or capacitance, eliminating the need for SERDES multiplexing and reducing power consumption while maintaining high bandwidth

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If traditional semiconductor technologies are used to meet increasing computing power demand, then computing performance is improved, but power consumption increases and physical limits are approached

Engineering Contradiction:
Improvecomputing powerVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent replaces electrical signal transmission with optical signal transmission in SiP architectures. This substitution reduces power consumption by eliminating resistive heating in electrical interconnects and removing the need for high-power SERDES multiplexing, while enabling higher computing throughput through increased bandwidth

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for efficient, high-bandwidth data transmission with lower power consumption and increased integration density, supporting multi-Tbps speeds over short distances, thereby addressing the limitations of traditional electrical interconnects in high-performance computing applications.

Implementation Method 1

arrays of micro LEDs that are coupled via multi-core fiber bundles to photo detectors

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

micro LEDs of the first array of micro LEDs are configured to emit the electromagnetic radiation at a first wavelength

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

photo detectors

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS20240118508A1Micro LED array for optical communication
Publication Date: 2024.04.11 KYOCERA SLD LASER INC
  • US20240118508A1 patent drawing
  • US20240118508A1 patent drawing
  • US20240118508A1 patent drawing

AI summary

A system with optical interconnects includes first and second optical transceivers. The first optical transceiver includes a first array of micro light emitting diodes (LEDs) arranged on a first carrier substrate, a first array of photodetectors (PDs), and a first driver integrated circuit (IC). The second optical transceiver includes a second array of micro LEDs arranged on a second carrier substrate, a second array of PDs, and a second driver IC. The system also includes at least one multicore fiber cable arranged to optically couple the first array of micro LEDs with the second array of PDs and to optically couple the second array of micro LEDs with the first array of PDs.