Micro-LED Display with Phosphor Grooves for Contrast and Power

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Solution Overview

Problem

Conventional display devices such as liquid crystal displays (LCDs) and organic light emitting diodes (OLEDs) face issues with high power consumption, inaccurate color contrast, low response time, high production costs, short lifespan, and uneven brightness, which are not effectively addressed by existing technologies.

Innovation Solution

A display apparatus utilizing micro-light emitting diodes (LEDs) with nitride semiconductors, featuring a light emitting diode part and a TFT panel with phosphor layers for wavelength conversion, allowing for accurate control of contrast and reduced power consumption, suitable for wearable devices, smartphones, and monitors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional display devices (LCD or OLED) are used, then display functionality is achieved, but power consumption is high

Engineering Contradiction:
Improvepower consumptionVSAvoiddisplay performance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The display device is segmented into multiple sub-pixels (red, green, blue) within each pixel unit, allowing independent control and optimization of light emission for each color component. This segmentation enables more efficient power utilization by activating only necessary sub-pixels based on display content requirements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a composite structure combining organic electroluminescent materials with inorganic encapsulation layers. The organic emissive layer provides efficient light generation while inorganic layers provide protective encapsulation, creating a hybrid system that achieves both low power consumption and high reliability

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If conventional display devices are used, then display functionality is achieved, but color contrast accuracy is poor

Engineering Contradiction:
Improvecolor contrast accuracyVSAvoiddisplay structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Each sub-pixel is equipped with specific organic emissive materials tailored to emit precise wavelengths for red, green, or blue colors. This local optimization of material properties ensures accurate color reproduction and high color contrast without requiring complex additional filtering structures

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent utilizes organic electroluminescent materials that emit specific colors through electroluminescence without requiring color filters. The emissive layers themselves are designed to emit pure red, green, or blue light, achieving accurate color contrast through intrinsic material properties rather than post-emission color manipulation

Inventive Principle:
Principle #32Color changes

3Speed

If conventional display devices are used, then display functionality is achieved, but response time is slow

Engineering Contradiction:
Improveresponse timeVSAvoidenergy dissipation
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The organic electroluminescent materials enable continuous and rapid response to electrical signals without the inertia associated with liquid crystal molecules. The electroluminescence process occurs almost instantaneously when voltage is applied, providing fast response times while maintaining energy efficiency through direct electrical-to-optical conversion without intermediate mechanical movements

Inventive Principle:
Principle #20Continuity of useful action

4Ease of manufacture

If conventional display devices are used, then display functionality is achieved, but production cost is high

Engineering Contradiction:
Improveproduction costVSAvoidpixel uniformity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent employs a common electrode structure and shared encapsulation layers across all sub-pixels, reducing the number of separate components needed. The organic emissive layers can be deposited using solution processing techniques that allow large-area manufacturing with relatively simple equipment, lowering production costs while maintaining pixel uniformity through controlled deposition processes

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Duration of action of stationary object

If conventional display devices are used, then display functionality is achieved, but lifespan is short

Engineering Contradiction:
ImprovelifespanVSAvoidpower consumption
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by stationary object

Solution Approach 1:

Multiple inorganic encapsulation layers are deposited beforehand to protect the organic emissive materials from environmental degradation. These protective layers prevent oxygen and moisture penetration that would otherwise accelerate material degradation, thereby extending device lifespan while the organic materials continue to provide efficient electroluminescence with low power consumption

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves energy-efficient displays with accurate color contrast, high response time, low production costs, long lifespan, and even brightness levels, outperforming conventional LCD and OLED technologies.

Implementation Method 1

a plurality of phosphor layers filling the plurality of grooves formed on the panel substrate and configured to emit light through wavelength conversion of introduced light

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS10050026B2Display apparatus
Publication Date: 2018.08.14 SEOUL SEMICONDUCTOR
  • US10050026B2 patent drawing
  • US10050026B2 patent drawing
  • US10050026B2 patent drawing

AI summary

A display apparatus includes a light emitting diode part and a thin film (TFT) panel configured to drive the light emitting diode part. The light emitting diode part includes a transparent support substrate, a plurality of light emitting diodes, a plurality of phosphor layers disposed on the support substrate covering at a first portion of the plurality of light emitting diodes and configured to emit light through a conversion of introduced light. Another display apparatus includes a light emitting diode part including a plurality of light emitting diodes and a TFT panel configured to drive the light emitting diode part. The TFT panel includes a panel substrate including a TFT driving circuit and a plurality of grooves formed on the panel substrate. The TFT panel also includes a plurality of phosphor layers the plurality of grooves and configured to emit light through wavelength conversion of introduced light.