Micro-LED Transfer Stamp Using UV Photochromism
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Solution Overview
Problem
The production yield of micro-LED display devices is low due to complications and low efficiency in the transfer process of thousands or tens of thousands of micro-LEDs from a wafer to an array substrate, resulting in decreased optical efficiency and durability.
Innovation Solution
A micro-LED display device with a substrate featuring a first insulating layer with varying hydrophilicity regions, where UV and visible-ray irradiation are used to enhance and decrease hydrophilicity on a stamp for efficient transfer of micro-LEDs, improving adhesion and separation processes.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a stamp is used to transfer thousands or tens of thousands micro-LEDs from a wafer to an array substrate, then the micro-LED display device can be manufactured, but the transfer process becomes very complicated and the yield is significantly low
Solution Approach 1:
The patent applies parameter changes by utilizing UV irradiation to alter the surface energy characteristics of the stamp material. This causes a reversible change in the hydrophilicity/hydrophobicity of the stamp surface, enabling controlled adhesion and release of micro-LEDs during the transfer process, thereby simplifying the transfer operation and improving yield.
Solution Approach 2:
The patent implements dynamics by making the stamp's surface properties dynamically changeable through UV irradiation. The stamp transitions between adhesive and non-adhesive states, allowing the transfer process to be controlled in two stages: first adhering micro-LEDs to the stamp, then releasing them onto the array substrate, thus reducing process complexity and improving transfer efficiency.
2Strength
If UV ray irradiation is used to increase hydrophilicity of the stamp for transferring micro-LEDs, then adhesion is improved, but the stamp requires subsequent treatment to decrease hydrophilicity for separation
Solution Approach 1:
The patent applies periodic action by using sequential UV and visible-ray irradiation to cyclically change the stamp's surface properties. UV irradiation creates a high-adhesion state for picking up micro-LEDs, while subsequent visible-ray irradiation creates a low-adhesion state for release, enabling efficient periodic transfer cycles without manual intervention.
Solution Approach 2:
The patent replaces mechanical separation processes with optical control. Instead of using mechanical force to separate micro-LEDs from the stamp, the patent uses visible-ray irradiation to optically induce hydrophobicity changes on the stamp surface, causing automatic release of micro-LEDs and eliminating complex mechanical separation mechanisms.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method enhances the transfer efficiency and yield of micro-LEDs, reducing production costs and improving the optical efficiency and durability of the micro-LED display device.
Implementation Method 1
irradiating a UV ray on the stamp to increase a hydrophilicity of the stamp
Implementation Method 2
irradiating a visible-ray to the stamp to decrease the hydrophilicity of the stamp
Data Source
AI summary
A micro-LED display device includes a substrate; a first insulating layer on the substrate and including a first region and a second region; and a micro-LED in the first region, wherein the first region has a first hydrophilicity, and the second region has a second hydrophilicity that is less than the first hydrophilicity.


