Micro LED Projection Module for Compact Electronics

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Solution Overview

Problem

Existing DLP projectors are bulky and energy inefficient, making them unsuitable for integration into small electronics devices like smartphones and wearables due to their size and energy consumption, and they have longer response times compared to other projection systems.

Innovation Solution

A projection module using micro semiconductor light emitting devices, such as micro LEDs or micro laser diodes, integrated with a projection lens unit, which allows for a compact design and reduces energy waste by directly projecting light without reflecting unwanted light to a heat sink, and enables faster response times through line scan imaging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If DLP projector system is used, then projection function is achieved, but device size becomes large

Engineering Contradiction:
Improveprojection module sizeVSAvoidintegration into small devices
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent segments the projection system into a projection chip with micro light emitting devices and a separate projection lens unit, allowing independent optimization of each component for miniaturization while maintaining overall system functionality

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from traditional bulky DLP projector architecture to a compact design by reorganizing components in different spatial dimensions, integrating the projection chip and lens unit in a vertically stacked configuration that reduces the horizontal footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Use of energy by moving object

If DLP projector system is used, then projection function is achieved, but energy consumption increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidenergy waste
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent extracts and eliminates the heat sink component from the projection system, removing the source of energy waste by directly projecting light from the micro light emitting devices through the projection lens without reflecting unwanted light to a heat dissipation device

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The projection system achieves energy efficiency through self-service by directly emitting and projecting light from the micro light emitting devices without requiring external heat management systems, allowing the devices to self-regulate through their inherent light emission properties

Inventive Principle:
Principle #25Self-service

3Speed

If DLP projector system is used, then projection function is achieved, but response time becomes long

Engineering Contradiction:
Improveresponse timeVSAvoidresponse delay
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent replaces the mechanical mirror rotation system of traditional DLP projectors with a direct light emission and projection system using micro light emitting devices and a projection lens, eliminating mechanical moving parts and significantly reducing response time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the integration of a projection module into small devices like smartphones and wearables, reducing size and energy consumption while improving image quality by minimizing unwanted light and shortening response times.

Implementation Method 1

the micro semiconductor light emitting devices are at least one of micro light emitting diodes and micro laser diodes

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

the micro semiconductor light emitting devices are at least one of micro light emitting diodes and micro laser diodes

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 3

the projection lens unit receives the projection image and projects it to a projection surface

Methodology Applied
Scientific EffectLens: Lens

Data Source

PatentUS11099466B2Projection module and electronics apparatus
Publication Date: 2021.08.24 GOERTEK INC
  • US11099466B2 patent drawing
  • US11099466B2 patent drawing
  • US11099466B2 patent drawing

AI summary

A projection module and an electronics apparatus are provided. The projection module comprises: a projection chip, having micro semiconductor light emitting devices thereon; and a projection lens unit, wherein the micro semiconductor light emitting devices produce projection light to create a projection image, and the projection lens unit receives the projection image and projects it to a projection surface.