Series-Connected Micro LED Sub-Pixels for Lower Power Displays

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Solution Overview

Problem

Micro LED displays face high power consumption issues due to their battery-powered nature, limiting their use time, despite having high brightness suitable for outdoor use.

Innovation Solution

Implementing series-connected LEDs in sub-pixel groups within the display device and semiconductor structure, coupled through connecting elements, and utilizing multiple reference voltage terminals to provide different voltages to sub-pixel groups, along with specific doping of epitaxy layers to prevent leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If micro LED displays use battery power, then portability and outdoor usability are improved, but power consumption increases and use time decreases

Engineering Contradiction:
Improveuse timeVSAvoidpower consumption
Core Design Contradiction:
Duration of action of moving objectVSUse of energy by moving object

Solution Approach 1:

The display is divided into multiple sub-pixel groups, with each group containing light-emitting components of the same color coupled in series. This segmentation allows independent voltage optimization for different color groups, reducing overall power consumption while maintaining the battery-powered portable design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different reference voltages are applied to different sub-pixel groups (first, second, and third reference voltages for different color groups). By optimizing the voltage parameters for each color group separately, the total power consumption is reduced, extending battery life and use time

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If series-connected LEDs are implemented in sub-pixel groups, then power consumption is reduced, but device complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoiddevice complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The display is divided into multiple sub-pixel groups, with each group containing light-emitting components of the same color coupled in series. This segmentation allows independent voltage optimization for different color groups, reducing overall power consumption while maintaining the battery-powered portable design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple reference voltage terminals provide different reference voltages to different sub-pixel groups simultaneously. This multi-functional voltage supply system handles different color groups with different voltage requirements through a unified structure, managing complexity while achieving power reduction

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If multiple reference voltage terminals are used, then power efficiency is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvepower efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

Different reference voltages are applied to different sub-pixel groups (first, second, and third reference voltages for different color groups). By optimizing the voltage parameters for each color group separately, the total power consumption is reduced, extending battery life and use time

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines multiple voltage supply lines into a unified reference voltage terminal system. By providing different reference voltages through dedicated terminals for different color groups, the design achieves efficient power management while maintaining manufacturability through standardized terminal integration

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Reduces power consumption by optimizing current flow and voltage distribution, enhancing power efficiency and extending the operational time of micro LED displays.

Implementation Method 1

Each of the first sub-chip and the second sub-chip includes a first diffusion layer, an active layer, and a second diffusion layer... The first diffusion layer, the active layer, and the second diffusion layer are arranged on the buffer layer in a top-down order

Methodology Applied
Scientific EffectLight emitting diode (LED): Light Emitting Diode

Implementation Method 2

The connecting element is configured to electrically couple the second diffusion layer of the first sub-chip with the first diffusion layer of the second sub-chip

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

the first diffusion layer and the buffer layer are first-type epitaxy layers, and the second diffusion layer is a second-type epitaxy layer

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentUS12538625B2Semiconductor device and display device
Publication Date: 2026.01.27 AU OPTRONICS CORP
  • US12538625B2 patent drawing
  • US12538625B2 patent drawing
  • US12538625B2 patent drawing

AI summary

The present disclosure provides a semiconductor device, including a buffer layer, a first sub-chip and a second sub-chip, and a connecting element. The first sub-chip and the second sub-chip are separately arranged on the buffer layer. Each of the first sub-chip and the second sub-chip includes a first diffusion layer, an active layer, and a second diffusion layer. The first diffusion layer, the active layer, and the second diffusion layer are sequentially arranged on the buffer layer in a top-down approach. The first diffusion layer and the buffer layer are first-type epitaxial layers, and the second diffusion layer is a second-type epitaxial layer. The connecting element is configured to couple the second diffusion layer of the first sub-chip and the first diffusion layer of the second sub-chip.