Micro LED Supply Line Layout for Uniform Sub-Pixel Voltage

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Solution Overview

Problem

Micro LED display devices face significant voltage drop (IR drop) issues due to high current characteristics, leading to non-uniform voltage distribution among sub-pixels and limiting high-definition and large-area implementation.

Innovation Solution

A micro LED display device with a new structure where the supply voltage electrode is disposed directly below the micro LED area, minimizing the distance and reducing voltage drop by ensuring uniform voltage distribution across sub-pixels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the supply voltage line is disposed in the conventional position (not directly below the micro LED area), then the manufacturing process is simpler, but the voltage drop (IR drop) increases and area utilization decreases

Engineering Contradiction:
Improvevoltage distribution uniformityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The supply voltage line is repositioned from a lateral arrangement to a vertical arrangement directly below the micro LED area, changing the spatial dimension of voltage delivery. This dimensional change reduces the current path length and resistance, thereby minimizing voltage drop while maintaining manufacturing feasibility through standard deposition processes

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the supply voltage line is disposed directly below the micro LED area, then the voltage drop is reduced and area utilization is increased, but the manufacturing process complexity increases

Engineering Contradiction:
Improvearea utilizationVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The supply voltage line structure is merged with the underlying substrate or lower-layer structures, allowing the voltage line to serve dual purposes: as an electrical conductor and as part of the structural support. This merging reduces the need for additional separate components while achieving direct-below positioning, thus improving area utilization without proportionally increasing manufacturing complexity

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If the supply voltage line is disposed directly below the micro LED area, then the voltage drop is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvevoltage dropVSAvoidelectrode structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The supply voltage line configuration is optimized locally directly below the micro LED area where the voltage drop is most critical. The line width, material composition, or cross-sectional area is enhanced in this specific region to minimize resistance, while other regions maintain standard designs. This localized optimization reduces voltage drop without requiring complex changes throughout the entire device structure

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20260090177A1Micro LED display device and manufacturing method therefor
Publication Date: 2026.03.26 LG DISPLAY CO LTD
  • US20260090177A1 patent drawing
  • US20260090177A1 patent drawing
  • US20260090177A1 patent drawing

AI summary

According to the present specification, provided is a micro LED display device comprising: a substrate, a supply voltage line on the substrate; and a micro LED area disposed on the supply voltage line. At least one portion of the supply voltage line is disposed at the vertical lower part of the micro LED area.