Micro-lens Array Pitch and Scanning for Display Resolution

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Solution Overview

Problem

Display apparatuses that project light rays onto a projection target object, such as a screen or retina, face challenges in increasing image resolution due to diffraction effects, which limit the ability to provide high-quality images with high resolution, wide viewing angle, high dynamic range, and wide color gamut.

Innovation Solution

A display apparatus comprising a light-emitting device, a micro-lens array with lenses arranged at a pitch larger than the pixel pitch, and a scanning mechanism to project diffuse light rays onto specific reaching positions on the projection target, enhancing the focusing degree and resolution of the projected image.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If light rays are projected directly from light-emitting pixels onto the projection target object, then the device structure is simple, but the image resolution is low due to diffraction effects

Engineering Contradiction:
Improvedevice structureVSAvoidimage resolution
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

A micro-lens array is introduced as an intermediary component between the light-emitting device and the projection target object. Each lens in the micro-lens array corresponds to a light-emitting pixel and focuses the emitted light rays onto a specific reaching position on the projection target, thereby improving image resolution while maintaining a relatively simple device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The micro-lens array divides the optical system into multiple independent focusing units, with each lens handling a specific light-emitting pixel. This segmentation allows precise control of light rays from each pixel, reducing diffraction effects and improving overall image resolution

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the micro-lens array uses the same pitch as the light-emitting pixel pitch, then the structure is compact, but the focusing degree is insufficient and resolution is limited

Engineering Contradiction:
Improvemicro-lens array sizeVSAvoidfocusing degree
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The pitch of the micro-lens array is changed to be larger than the pitch of the light-emitting pixels. This parameter change allows each lens to effectively focus light rays from its corresponding pixel with greater focusing degree, improving resolution while maintaining a compact overall structure

Inventive Principle:
Principle #35Parameter changes

3Manufacturing precision

If a scanning mechanism is added to improve resolution, then the image quality is enhanced, but the device complexity increases

Engineering Contradiction:
Improveimage resolutionVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The micro-lens array is designed to serve multiple functions: it focuses light rays from each light-emitting pixel, defines reaching positions on the projection target, and works in conjunction with the scanning mechanism to achieve high-resolution imaging. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively improves the resolution of projected images by increasing the focusing power of light rays onto the projection target, enabling higher resolution and better image quality with fewer components and a more compact design.

Implementation Method 1

light rays expanded due to an influence of diffraction are projected onto the projection target object, which prevents an increase in image resolution

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a micro-lens array includes a plurality of lenses that projects the diffuse light rays emitted respectively from the first light-emitting pixel and the second light-emitting pixel

Methodology Applied
Scientific EffectLens focusing: Lens

Data Source

PatentUS12007661B2Display apparatus
Publication Date: 2024.06.11 SONY SEMICON SOLUTIONS CORP
  • US12007661B2 patent drawing
  • US12007661B2 patent drawing
  • US12007661B2 patent drawing

AI summary

[Object] To provide a display apparatus that displays a projection image with an improved resolution.[Solving Means] A display apparatus (10) includes a light-emitting device (13), a micro-lens array (5), and a scanning mechanism (54). The light-emitting device (13) includes a plurality of first light-emitting pixels and a plurality of second light-emitting pixels. The micro-lens array (5) includes a plurality of lenses (53) that projects the diffuse light rays emitted respectively from the first light-emitting pixel and the second light-emitting pixel, which have been made incident, to a first reaching position and a second reaching position located at desired different positions of a projection target object (3), respectively, the plurality of lenses being arranged at a pitch larger than a pixel pitch of the light-emitting pixels. The scanning mechanism (54) projects the diffuse light ray emitted from the first light-emitting pixel to the first reaching position via the micro-lens array (5) and then projects the diffuse light ray emitted from the second light-emitting pixel to the second reaching position via the micro-lens array (5).