Micro Mirror Array for Electromagnetic Radiation Sensing

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Solution Overview

Problem

Current electromagnetic radiation detection technologies, such as those using multi-layered cantilevers, face challenges in accurately measuring radiation distribution and intensity due to complexity and high production costs, limiting their applicability in low-cost, high-volume applications like infrared imaging.

Innovation Solution

The proposed solution involves an electromagnetic radiation sensing apparatus with an array of micro mirrors, a light source, a lens, an imaging surface, and a photodetector, where micro mirrors rotate in response to radiation intensity, causing distinct light spot displacements on the imaging surface, allowing for precise measurement of radiation distribution and intensity without complex optical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multi-layered cantilevers are used to detect electromagnetic radiation, then measurement capability is provided, but device complexity and production cost increase

Engineering Contradiction:
Improveradiation distribution measurementVSAvoidmulti-layered cantilever structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex multi-layered cantilever structures with a simpler micro-mirror array system. Instead of using mechanical cantilevers that bend under heat, the invention uses micro-mirrors that rotate in response to radiation intensity changes, converting a complex mechanical measurement system into a more manageable optical reflection system that achieves the same measurement goal with reduced complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts and separates the radiation detection function from the complex cantilever structure. By using individual micro-mirrors that can be independently controlled and measured, the system isolates the measurement function into simpler, discrete elements that can be manufactured and calibrated more easily than integrated multi-layered cantilevers

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If multi-layered cantilevers are used to detect electromagnetic radiation, then measurement capability is provided, but production cost increases

Engineering Contradiction:
Improveradiation intensity measurementVSAvoidproduction cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs micro-mirrors that can be manufactured using standard semiconductor fabrication techniques, making them significantly cheaper to produce than multi-layered cantilever structures. The micro-mirrors are designed to be replaceable and can be produced in high volumes at low cost, enabling economical infrared imaging applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

By replacing the expensive multi-layered cantilever mechanical structure with a micro-mirror array that uses optical reflection principles, the patent reduces material costs and manufacturing complexity. The micro-mirrors require fewer layers and simpler fabrication processes, directly lowering production costs while maintaining measurement precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If complex optical components are used, then measurement accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveradiation distribution measurementVSAvoidoptical components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent makes the micro-mirrors serve multiple functions: they act as both the radiation detection elements and the optical components for signal readout. The same micro-mirror that detects radiation also reflects light to indicate its position and state, eliminating the need for separate optical components and reducing overall device complexity while maintaining measurement accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies calibration, improves accuracy, and reduces costs by using a straightforward optical setup to measure radiation intensity, making it suitable for low-cost, high-volume infrared imaging applications like human presence detection and environmental monitoring.

Implementation Method 1

Each of the micro mirrors has a radiation absorbing surface

Methodology Applied
Scientific EffectAbsorption (EM radiation): Absorption (EM radiation)

Implementation Method 2

rotate in response to a intensity of the sensed radiation

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Implementation Method 3

Each of the micro mirrors has a light reflecting area that reflects the light onto the imaging surface to form a light spot

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

a photodetector with an imaging surface to form an image of light spots reflected by the micro mirrors

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS10422698B2Apparatus and method for electromagnetic radiation sensing
Publication Date: 2019.09.24 MP HIGH TECH SOLUTIONS PTY LTD
  • US10422698B2 patent drawing
  • US10422698B2 patent drawing
  • US10422698B2 patent drawing

AI summary

Systems, methods, and apparatus for providing electromagnetic radiation sensing. The apparatus includes a radiation detection sensor including a plurality of micromechanical radiation sensing pixels having a reflecting top surface and configured to deflect light incident on the reflective surface as a function of an intensity of sensed radiation. In some implementations, the apparatus has equal sensitivities for at least some of the sensing pixels. In some implementations, the apparatus can provide adjustable sensitivity and measurement range. The apparatus can be utilized for human detection, fire detection, gas detection, temperature measurements, environmental monitoring, energy saving, behavior analysis, surveillance, information gathering and for human-machine interfaces.