Micro Puree Blade Retention for Compact Frozen Ingredient Processing

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Solution Overview

Problem

Existing home-use machines for making frozen foods and drinks are impractical due to time and effort requirements, and commercial-grade micro-puree machines are too large, expensive, and cumbersome for home use.

Innovation Solution

A compact kitchen device with a gearbox assembly, drive motor, and position motor for vertical movement, featuring a rotating blade assembly with alternating grooves for efficient processing, and a disposable bowl assembly for easy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If commercial-grade micro-puree machines are used, then processing efficiency and power management are improved, but device size, weight, and cost increase making them impractical for home use

Engineering Contradiction:
Improveprocessing efficiencyVSAvoiddevice weight
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The device is divided into separate functional modules: a removable bowl assembly containing the blade assembly, a base unit with motor and gearbox, and a lifting platform. This segmentation allows the heavy processing components to be isolated in a removable bowl that can be easily handled and cleaned, while the base unit remains stationary and compact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blade assembly is designed to move vertically along the power shaft rather than horizontally. The position motor controls vertical movement of the blade assembly through the frozen ingredients, creating a plunging action that improves processing efficiency while keeping the overall device footprint compact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If commercial-grade micro-puree machines are used, then processing efficiency and power management are improved, but device size, weight, and cost increase making them impractical for home use

Engineering Contradiction:
Improveprocessing efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The device is divided into separate functional modules: a removable bowl assembly containing the blade assembly, a base unit with motor and gearbox, and a lifting platform. This segmentation allows the heavy processing components to be isolated in a removable bowl that can be easily handled and cleaned, while the base unit remains stationary and compact.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blade assembly is designed to be self-contained within the bowl assembly, which can be easily removed and cleaned by the user without disassembling complex mechanical components. The disposable or easily replaceable blade design allows users to maintain processing efficiency without requiring technical expertise.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If home-use machines with refrigeration mechanisms are used, then frozen foods can be made, but time and effort requirements increase making them impractical

Engineering Contradiction:
Improvefrozen food making capabilityVSAvoidtime required
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The device is designed to process pre-frozen ingredients directly. Users freeze ingredients in advance in the removable bowl assembly, then simply attach the bowl to the base unit for quick processing. This eliminates the need for built-in refrigeration mechanisms and lengthy freezing cycles, reducing overall preparation time while maintaining frozen food making capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The refrigeration function is extracted from the main device by using pre-frozen ingredients stored in a home freezer. The removable bowl assembly serves only as a container for these pre-frozen ingredients, eliminating the need for integrated refrigeration systems that would add time and complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

4Adaptability or versatility

If home-use machines with refrigeration mechanisms are used, then frozen foods can be made, but time and effort requirements increase making them impractical

Engineering Contradiction:
Improvefrozen food making capabilityVSAvoiduser effort required
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The device is designed to process pre-frozen ingredients directly. Users freeze ingredients in advance in the removable bowl assembly, then simply attach the bowl to the base unit for quick processing. This eliminates the need for built-in refrigeration mechanisms and lengthy freezing cycles, reducing overall preparation time while maintaining frozen food making capability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The blade assembly dynamically adjusts its position vertically along the power shaft during operation. The position motor controls the blade's descent through the frozen ingredients at variable speeds, allowing the device to adapt to different ingredient types and desired textures, thereby reducing the need for manual intervention and improving ease of operation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently processes frozen ingredients into frozen foods and drinks with improved power management and processing efficiency, making it practical for home use while being compact and cost-effective.

Implementation Method 1

a drive motor assembly, as well as a position motor. The position motor enables vertical movement of the gearbox assembly and drive motor assembly. The drive motor assembly provides power to a power shaft and coupling connected to a rotating blade assembly

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a rotating blade assembly that engages with ingredients for processing

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 3

The position motor enables vertical movement of the gearbox assembly and drive motor assembly

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Data Source

PatentUS11641978B2Micro puree machine
Publication Date: 2023.05.09 SHARKNINJA OPERATING LLC
  • US11641978B2 patent drawing
  • US11641978B2 patent drawing
  • US11641978B2 patent drawing

AI summary

The present invention relates to a micro puree machine that includes a blade assembly, a lid assembly, and a clip mechanism. The blade assembly has a central support hub, a blade, and an undercut. The lid assembly is configured to cooperate with a bowl assembly and includes a lid and a clip mechanism. The clip mechanism is movable between a first position and a second position and cooperates with the undercut at times the clip mechanism is the in the first position. The blade assembly is retained in the lid assembly at times the clip mechanism is in or near the first position, and the blade assembly is disengaged from the undercut and removable from the lid assembly at times the clip mechanism is in or near the second position.