Micro Valve Device Independent Control Ports

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Solution Overview

Problem

Existing micro valve devices based on MEMS technology rely on external mechanisms for standard reference pressure, which can lead to aging and failure, resulting in deviations and failures in fluid control, particularly in controlling the opening and closing or flow rates of main valves.

Innovation Solution

A micro valve device with at least two control ports and movable members that independently control fluid communication between these ports and a source port, utilizing a piezoelectric actuator to manage fluid flow rates and pressures, allowing for accurate control of fluid flow through a main valve by switching between conducting and blocking states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external mechanisms (such as springs) are used to provide standard reference pressure, then the micro valve device can control fluid flow, but the mechanism may cause aging and failure, resulting in deviation and failure of the standard reference pressure

Engineering Contradiction:
Improvestandard reference pressure stabilityVSAvoidexternal mechanism structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the external reference pressure generation mechanism (such as springs) from the system. Instead of using an external mechanism to provide standard reference pressure, the invention integrates the reference pressure generation directly into the micro valve device through the movable member's interaction with the chamber, eliminating the problematic external component that causes aging and failure.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the reference pressure generation function with the micro valve device itself. The movable member, when moved between positions, creates a sealed chamber that generates reference pressure internally, merging what were previously separate functions (external pressure generation and valve control) into a single integrated device.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If only one fluid port is connected with a main valve, then the device structure is simple, but accurate control of opening degree and flow rate cannot be achieved

Engineering Contradiction:
Improveflow rate control precisionVSAvoidnumber of control ports
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the control function into multiple independent control ports (first control port and second control port), each capable of independently controlling different aspects of fluid flow. This segmentation allows precise control of opening degree and flow rate separately, enabling accurate overall control despite increased structural complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The micro valve device achieves precise control over fluid flow rates and pressures, ensuring reliable operation and reducing the risk of failure associated with external pressure mechanisms, enabling accurate control of main valve opening and closing.

Implementation Method 1

utilizing a piezoelectric actuator to manage fluid flow rates and pressures

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9897233B2Micro valve device and valve body assembly
Publication Date: 2018.02.20 ZHEJIANG DUNAN ARTIFICIAL ENVIRONMENT CO LTD
  • US9897233B2 patent drawing
  • US9897233B2 patent drawing
  • US9897233B2 patent drawing

AI summary

Provided are a micro valve device and a valve body assembly. The micro valve device comprises at least two control ports (402, 404) and at least two movable members (302), wherein the at least two movable members (302) respectively control each of the at least two control ports (402, 404) to realize that opening and closing of the control ports (402, 404) are independently controlled, so that the at least two control ports (402, 404) can output fluids with the same or different flow rate(s) or pressure(s). The valve body assembly comprises the micro valve device.