Microactuator Controller Selective Activation for HGA Power Reduction

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Solution Overview

Problem

Hard disk drives consume excessive power as all microactuators in a head gimbal assembly are typically powered simultaneously, regardless of which sliders are actively performing operations, leading to inefficient energy usage.

Innovation Solution

Implementing a microactuator controller that selectively activates sets of microactuators within a head gimbal assembly based on control signals from the drive controller, ensuring power is only provided to active components performing drive operations, while isolating and deactivating microactuators on inactive components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power is provided to all microactuators simultaneously, then all sliders can perform drive operations, but power consumption increases excessively

Engineering Contradiction:
Improvedrive operation capabilityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent segments the microactuator system into individually controllable groups or sets, where each set can be independently activated or deactivated. The microactuator controller selectively couples specific sets of microactuators to the power source based on which sliders are actively performing drive operations, rather than powering all microactuators simultaneously. This segmentation enables precise power management that matches actual operational needs.

Inventive Principle:
Principle #1Segmentation

2Reliability

If power is provided to all microactuators simultaneously, then all sliders are ready for operations, but unnecessary power is consumed by inactive microactuators

Engineering Contradiction:
Improveoperational readinessVSAvoidunnecessary power consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic power management where the microactuator controller continuously monitors which sliders are actively performing drive operations and adjusts power distribution accordingly. The coupling between the microactuator power source and individual microactuator sets is dynamically changed based on real-time operational status, ensuring that power is supplied only when and where needed, rather than maintaining constant power to all microactuators.

Inventive Principle:
Principle #15Dynamics

3Use of energy by moving object

If microactuators are selectively activated, then power consumption is reduced, but control complexity increases

Engineering Contradiction:
Improvepower consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent introduces a microactuator controller as an intermediary device that manages the selective coupling between the power source and microactuator sets. This controller acts as a mediator that receives signals about which sliders are actively operating and automatically adjusts power distribution accordingly. By placing this intelligent control layer between the power source and microactuators, the system achieves selective power activation without requiring complex modifications to the microactuators themselves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11393496B2Selectively activating microactuators on a head gimbal assembly
Publication Date: 2022.07.19 SEAGATE TECH LLC
  • US11393496B2 patent drawing
  • US11393496B2 patent drawing
  • US11393496B2 patent drawing

AI summary

A head stack assembly for a hard disk drive includes a head gimbal assembly. The head gimbal assembly includes a slider, a plurality of microactuators, and a microactuator controller. The slider includes active components which are configured to perform drive operations in response to receiving control signals from a drive controller. The microactuators are configured to adjust the position of the slider relative to a magnetic disk during drive operations. The microactuator controller is configured to selectively couple the microactuators to a microactuator power source based on the control signals.