Microarray Chamber Bubble Removal via Hydrophilic Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Microarray-based systems face challenges in operational complexity and high costs, particularly due to unpredictable fluid flow caused by air bubbles, which interfere with biochemical reactions and optical readings, limiting their adoption in clinical, environmental, and agricultural diagnostics.

Innovation Solution

A microarray assembly with a hydrophilic interior surface and a waste chamber with an absorbent material is designed to facilitate complete filling and continuous flow, featuring a funnel-shaped array chamber with a decreasing cross-sectional area to promote bubble removal and efficient fluid movement, along with a method for quality control using internal fluorophores and machine vision for precise spot detection and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional microarray systems are used, then high information density and analytical sensitivity are achieved, but unpredictable fluid flow caused by air bubbles occurs

Engineering Contradiction:
Improvepredictability of fluid flowVSAvoidair bubbles interfering with biochemical reactions
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful effect of air bubbles into a beneficial flow control mechanism by designing a chamber where bubbles are intentionally trapped in a designated air pocket. This prevents bubbles from interfering with biochemical reactions at the microarray surface while still allowing necessary fluid flow. The chamber geometry and hydrophilic surfaces work together to guide fluid flow while capturing bubbles in a separate region.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces an intermediary air pocket structure between the fluid inlet and the microarray surface. This intermediary chamber acts as a buffer zone that separates the bulk fluid flow from the reaction interface, allowing bubbles to be trapped and contained while maintaining controlled flow conditions at the microarray. The intermediary structure mediates between the need for continuous flow and the need to eliminate bubble interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If microarray-based detection systems are implemented, then high analytical sensitivity is achieved, but operational complexity and cost increase

Engineering Contradiction:
Improveanalytical sensitivityVSAvoidoperational complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements self-service features through passive hydrophilic-driven flow where the microarray chamber automatically draws reagents and samples through capillary action without requiring external pumps or complex flow control systems. The hydrophilic surfaces naturally guide fluid flow from the inlet through the chamber and out the outlet, eliminating the need for active mechanical control and simplifying operation while maintaining the high sensitivity of microarray detection.

Inventive Principle:
Principle #25Self-service

3Productivity

If conventional microarray chambers are used, then sample detection is enabled, but complete filling and continuous flow are not achieved

Engineering Contradiction:
Improvecontinuous flow efficiencyVSAvoidcomplete filling of chamber
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the surface energy parameter of the chamber walls by coating them with hydrophilic materials. This parameter change reduces surface tension and enhances capillary action, enabling complete filling of the chamber even with small volumes of fluid. The hydrophilic surfaces ensure that fluid naturally wets the entire chamber interior and flows continuously through the outlet without requiring excessive volumes or complex pressurization systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures predictable fluid flow, reduces operational complexity, and enhances the reliability of microarray-based detection systems, making them more suitable for diagnostic applications while maintaining cost-effectiveness.

Implementation Method 1

the array chamber comprises a hydrophilic interior surface positioned to facilitate complete filling of the array chamber by a water-based fluid and the continuous flow of the fluid from the sample inlet to the sample outlet

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a waste chamber that is in fluid communication with the outlet of the array chamber

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentUS11747332B2Microarray based sample detection system
Publication Date: 2023.09.05 AKONNI BIOSYSTEMS INC
  • US11747332B2 patent drawing
  • US11747332B2 patent drawing
  • US11747332B2 patent drawing

AI summary

A microarray assembly for detection of a target molecule is disclosed. The microarray assemblies comprise an array chamber having a microarray located therein and features that facilitate liquid movement within the array chamber. Also disclosed are methods for making the microarray assembly using rollable films and methods for detecting microarray spots using an internal control fluorophore in the array spot.