Microbe-Based Compositions for H2S Control in Oil and Gas

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Solution Overview

Problem

The oil and gas industry faces significant challenges due to the presence of hydrogen sulfide (H2S) and mercaptans, which cause corrosion, health risks, and equipment damage, with existing biocide treatments being costly and environmentally unfriendly, and nitrate treatments having inefficiencies and high costs.

Innovation Solution

A two-phase method using microbe-based compositions comprising biosurfactants and specific microorganisms to control sulfate-reducing bacteria, reducing H2S levels and preventing microbial-induced corrosion, while enhancing oil recovery, utilizing natural biological substances like nisin and citronella, and nutrient sources to inhibit bacterial growth and outcompete SRB for resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional biocides are used to control sulfate-reducing bacteria, then H2S levels are reduced, but the treatment becomes costly and environmentally unfriendly

Engineering Contradiction:
ImproveH2S control effectivenessVSAvoidenvironmental harm and cost
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent uses readily available, inexpensive materials such as iron filings, steel wool, or iron-containing catalysts from automotive catalytic converters. These iron-based materials are consumed over time as they oxidize to form iron oxide, which then reacts with H2S to produce iron sulfide. The disposable nature of these materials eliminates the need for expensive, persistent chemical biocides while providing continuous H2S removal.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent introduces iron oxide as an intermediary substance that mediates between H2S and the final sulfur product. The iron oxide acts as a transfer medium, accepting sulfur from H2S and converting it to iron sulfide or elemental sulfur. This intermediary approach allows for controlled, gradual H2S removal without direct contact between toxic H2S and the final product, enabling safer, more environmentally friendly treatment processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If nitrate treatments are applied to reduce H2S, then some H2S control is achieved, but the treatment efficiency is low and costs remain high

Engineering Contradiction:
ImproveH2S reductionVSAvoidtreatment efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent fundamentally changes the chemical parameter approach from using nitrate-based chemical reduction to iron-based oxidation and precipitation reactions. By changing from a chemical reduction process (nitrate) to an oxidation-precipitation process (iron), the treatment achieves higher efficiency. The iron-based system operates at near-neutral pH, requires no complex dosing controls, and provides visual indication of H2S removal through color changes in the iron materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The iron-based materials continuously and automatically remove H2S without requiring external control systems, dosing pumps, or monitoring equipment. The reaction proceeds spontaneously when H2S contacts the iron oxide, and the spent materials can be easily replaced or regenerated. This self-service characteristic eliminates the inefficiencies associated with nitrate treatments, which require precise dosing, pH control, and produce nitrogen-containing waste products.

Inventive Principle:
Principle #25Self-service

3Reliability

If microbe-based compositions are used to control SRB, then H2S levels are reduced and oil recovery is enhanced, but the system complexity increases

Engineering Contradiction:
ImproveH2S control and oil recoveryVSAvoidtreatment system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs iron-based materials that simultaneously perform multiple functions: (1) oxidize H2S to remove it from the oil stream, (2) provide a surface for beneficial iron-oxidizing bacteria to attach and form biofilms that compete with SRB, (3) create a physical barrier that disrupts SRB biofilms, and (4) enhance oil recovery through the formation of emulsions. This multi-functionality simplifies the overall treatment system compared to using separate microbial inoculants, chemical dosing systems, and physical barriers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively reduces H2S and mercaptan levels, inhibits bacterial growth, and enhances oil and gas recovery, providing a cost-effective and environmentally friendly solution for reducing corrosion and improving equipment integrity.

Implementation Method 1

The biosurfactants can enhance the recovery of oil from the formation

Methodology Applied
Scientific EffectSurface tension reduction: Surfactant

Implementation Method 2

utilizing natural biological substances like nisin and citronella, and nutrient sources to inhibit bacterial growth

Methodology Applied
Scientific EffectAntimicrobial inhibition: Preservative

Implementation Method 3

a microorganism capable of outcompeting residual SRB for common carbon and energy sources

Methodology Applied
Scientific EffectCompetitive exclusion: Fermentation

Data Source

PatentEP3580311B1Method for reducing hydrogen sulfide and microbial influenced corrosion in crude oil, natural gas, and in associated equipment
Publication Date: 2023.04.05 LOCUS SOLUTIONS IPCO LLC
  • EP3580311B1 patent drawingFigure 1~2

AI summary

The present invention provides compositions and methods for reducing hydrogen sulfide and/or mercaptans in oil and/or natural gas as well as for reducing microbial induced corrosion ("MIC") in oil and gas production environments. In particular, the subject invention provides environmentally-friendly compositions and methods for reducing hydrogen sulfide in oil and natural gas environments by controlling biocorrosive bacteria, such as SRB, therein.