Microbial Anode Cathodic Protection Device

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Solution Overview

Problem

Current cathodic protection methods for metal structures in contact with electrolytic media are costly and environmentally impactful due to the consumption of sacrificial metals and continuous electricity usage, limiting their widespread application.

Innovation Solution

A cathodic protection device utilizing microbial anode systems with microorganisms that degrade oxidizable ambient resources to generate electrons, eliminating the need for sacrificial metals and electrical connections, and featuring a control system to manage electron flow and conserve resources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If galvanic current cathodic protection using sacrificial metal is used, then the metal structure is protected from corrosion, but natural metal resources are consumed and metal oxides are released into the environment

Engineering Contradiction:
Improvecorrosion protectionVSAvoidmetal resource consumption
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system uses microorganisms to generate electrons through degradation of naturally present oxidizable resources in the environment, making the protection system self-sufficient without requiring external sacrificial metal or electrical connections

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the mechanical consumption of sacrificial metal with a biological-electrochemical process where microorganisms generate electrons through metabolic degradation of organic matter, converting a resource-consuming system into a renewable energy system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If impressed current cathodic protection with continuous electrical connection is used, then the metal structure is protected from corrosion, but continuous electrical energy is consumed

Engineering Contradiction:
Improvecorrosion protectionVSAvoidelectrical energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses microorganisms that periodically degrade oxidizable resources present in the environment, generating electrons in a periodic manner rather than requiring continuous external energy supply

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The microorganisms serve themselves by utilizing naturally present oxidizable resources in the environment as fuel for electron generation, eliminating the need for external electrical energy input

Inventive Principle:
Principle #25Self-service

3Reliability

If sacrificial metal is used for cathodic protection, then electrons are supplied to the metal structure, but the lifetime is limited by the quantity and consumption rate of the sacrificial metal

Engineering Contradiction:
Improveelectron supplyVSAvoidprotection system lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The system changes the fundamental parameter of electron generation from finite metal consumption to continuous biological degradation of renewable organic resources, potentially extending protection lifetime

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

Instead of using expensive long-lived sacrificial metal, the system employs microorganisms that consume cheap, renewable, short-lived organic matter from the environment, effectively replacing a durable but resource-intensive solution with a renewable alternative

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides a cost-effective and environmentally friendly protection method by harnessing renewable energy, reducing resource depletion, and extending the lifespan of the protection system while minimizing environmental impact.

Implementation Method 1

microorganisms having the capacity to supply the electrode with electrons by degradation of oxidizable ambient resources found in the environment close to the microbial anodic system to which they are arranged and linked, following oxidation-reduction reactions

Methodology Applied
Scientific EffectOxidation-reduction reactions: Redox Reactions

Data Source

PatentEP4101944B1Device for cathodic protection of a metal structure against corrosion
Publication Date: 2024.08.28 CORROHM
  • EP4101944B1 patent drawingFigure 1~2
  • EP4101944B1 patent drawingFigure 3
  • EP4101944B1 patent drawingFigure 4

AI summary

The invention relates to a cathodic protection device against corrosion of at least one metallic structure in contact with an electrolytic medium comprising sedimentary soil, said protection device being free from sacrificial metal and means of connection to an electrical distribution network and comprising at least two microbial anodic systems comprising microorganisms and an electrode configured to be in contact with said microorganisms and the electrolytic medium, said microorganisms having the capacity to supply electrons to the electrode by degradation of ambient oxidizable resources following redox reactions,The electrode of each microbial anodic system is configured to be at least partially buried in the sedimentary soil of the electrolytic medium, and the free electrochemical potential of the microbial anodic system is lower than the free electrochemical potential of the metal of the metallic structure to be protected. The protection device also includes at least one means of connection between each microbial anodic system and the metallic structure, said means of connection being configured to allow electrons to flow from the electrode of each microbial anodic system to the metallic structure.such that a protective galvanic current is applied through the electrolytic medium from at least one of the microbial anodic systems to the metallic structure when said at least one microbial anodic system is in contact with said electrolytic medium and is connected by said at least one connecting means to said at least one metallic structure. The protection device further comprises a measurement system and a control system to prevent the depletion of ambient oxidizable resources found in the immediate vicinity of the microbial anodic systems.