Microbial Degradation for Heavy Oil Viscosity Reduction

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Solution Overview

Problem

Current methods for heavy oil recovery, such as steam injection and CO2 flooding, are inefficient and costly, leading to low recovery rates and potential formation damage due to high viscosity and pressure buildup, making many heavy oil deposits uneconomical to produce.

Innovation Solution

A system and method utilizing microbial degradation to selectively transform heavy oil into lighter oil by identifying and enhancing specific microbial species and nutrients in the oil extraction environment, reducing viscosity and enhancing oil flow without the need for steam or CO2 injection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If steam injection or CO2 flooding is used to reduce heavy oil viscosity, then oil flow improves, but formation fracturing risk increases and operational costs increase

Engineering Contradiction:
Improveoil flow rateVSAvoidformation fracturing
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent changes the fundamental mechanism from thermal/pressure-based viscosity reduction to biochemical degradation. By introducing microorganisms that metabolize heavy oil components, the system reduces viscosity through biological processes at ambient temperature and pressure, eliminating the harmful effects of high-temperature steam injection and high-pressure CO2 flooding that cause formation fracturing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical/thermal systems (steam injection, CO2 flooding) with a biochemical system. Instead of using external energy input in the form of heat or pressure to mobilize oil, the system uses microbial metabolic processes to chemically transform heavy oil into lighter, more mobile fractions, thereby substituting a mechanical-thermal approach with a biological one

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If steam injection is used to mobilize heavy oil, then viscosity reduction is achieved, but energy consumption increases and operational costs increase

Engineering Contradiction:
Improveoil temperatureVSAvoidenergy for steam production
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent employs microorganisms that naturally exist in the formation to perform the viscosity reduction function. These indigenous microbes metabolize heavy oil components using nutrients already present in the formation environment, eliminating the need for external energy input. The system leverages the natural metabolic capabilities of the microorganisms to achieve oil transformation without requiring steam production or external heating

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent introduces microorganisms as intermediary agents between the heavy oil and the environment. These microbes act as catalysts that facilitate the transformation of heavy oil into lighter fractions through metabolic processes, replacing the direct thermal energy transfer mechanism of steam injection with a biochemical mediation process that occurs at ambient conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If CO2 injection is used to mobilize heavy oil, then oil flow improves, but CO2 supply costs increase and channeling effects occur

Engineering Contradiction:
Improveoil mobilizationVSAvoidCO2 supply requirement
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent replaces the CO2 flooding mechanism with a biochemical degradation process. Instead of injecting large volumes of CO2 gas to physically displace and mobilize oil, the system uses microorganisms to chemically transform heavy oil into lighter, more mobile fractions in situ, thereby eliminating the need for external CO2 supply infrastructure and associated costs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If heavy oil is extracted using conventional methods, then some oil is recovered, but recovery rates remain low due to high viscosity

Engineering Contradiction:
Improveoil recovery rateVSAvoidformation temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent fundamentally changes the approach to viscosity reduction by transitioning from thermal parameters (temperature increase via steam injection) to biochemical parameters. By introducing microorganisms that metabolize heavy oil components, the system achieves viscosity reduction and mobility enhancement through biological degradation processes that occur at formation ambient temperature, thereby improving recovery rates without thermal intervention

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces the risk of formation fracturing, lowers operational costs, and improves oil flow by using existing wells, delivering nutrients to stimulate bacteria that convert heavy oil into lighter oil, thereby enhancing recovery rates and reducing environmental impact.

Implementation Method 1

utilizing microbial degradation to selectively transform heavy oil into lighter oil by identifying and enhancing specific microbial species

Methodology Applied
Scientific EffectMicrobial degradation: Decomposition (biological)

Data Source

PatentUS9664010B2Preparing near-surface heavy oil for extraction using microbial degradation
Publication Date: 2017.05.30 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US9664010B2 patent drawing
  • US9664010B2 patent drawing

AI summary

In one embodiment, the invention provides a system including at least one computing device for enhancing the recovery of heavy oil in an underground, near-surface crude oil extraction environment by performing a method comprising sampling and identifying microbial species (bacteria and/or fungi) that reside in the underground, near-surface crude oil extraction environment; collecting rock and fluid property data from the underground, near-surface crude oil extraction environment; collecting nutrient data from the underground, near-surface crude oil extraction environment; identifying a preferred microbial species from the underground, near-surface crude oil extraction environment that can transform the heavy oil into a lighter oil; identifying a nutrient from the underground, near-surface crude oil extraction environment that promotes a proliferation of the preferred microbial species; and introducing the nutrient into the underground, near-surface crude oil extraction environment.