Microbial Organisms Enhancing Reducing Equivalents for Adipate Production

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Solution Overview

Problem

Current methods for producing adipate, 6-aminocaproate (6-ACA), hexamethylenediamine (HMDA), and caprolactam are inefficient, as they often suffer from insufficient reducing equivalents and loss of these equivalents to byproducts, limiting product yields.

Innovation Solution

Development of non-naturally occurring microbial organisms (NNOMOs) with a methanol metabolic pathway (MMP) that enhance reducing equivalents availability, allowing for the production of adipate, 6-ACA, HMDA, and caprolactam by incorporating methanol metabolic enzymes such as methanol dehydrogenase and formaldehyde assimilation pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional methods are used for producing adipate, 6-ACA, HMDA, and caprolactam, then the production process is simple, but the product yield is limited due to insufficient reducing equivalents

Engineering Contradiction:
Improveproduct yieldVSAvoidmetabolic pathway complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The metabolic pathway is segmented into distinct functional modules: methanol metabolic pathway (MMP) for generating reducing equivalents, and separate biosynthetic pathways for adipate, 6-ACA, HMDA, and caprolactam. This modular segmentation allows independent optimization of each pathway and facilitates the integration of exogenous enzymes to enhance reducing equivalent production without overwhelming system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Reducing equivalents serve as an intermediary substance that couples the methanol metabolic pathway with the biosynthetic pathways. By introducing MMP enzymes (such as methanol dehydrogenase, formaldehyde dehydrogenase) that produce reducing equivalents, the system mediates energy transfer from methanol oxidation to product synthesis, thereby increasing product yield without requiring direct modification of all biosynthetic steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If more reducing equivalents are produced to increase product yield, then productivity improves, but loss of reducing equivalents to byproducts increases

Engineering Contradiction:
Improveproduct yieldVSAvoidreducing equivalents loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The system employs feedback control through metabolic regulation where the availability of reducing equivalents influences flux distribution between product formation and byproduct formation. By monitoring reducing equivalent levels, the engineered pathways ensure that excess reducing equivalents are directed toward target product synthesis rather than byproduct formation, thereby minimizing energy loss while maintaining high productivity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The redox balance parameters are changed by introducing MMP enzymes that alter the NADH/NAD+ ratio and other reducing equivalent pools. This parameter change shifts the metabolic flux distribution favoring product synthesis over byproduct formation, effectively reducing reducing equivalent loss while enhancing productivity. The engineered pathways optimize the redox state to maximize carbon efficiency.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If methanol metabolic pathway enzymes are incorporated to enhance reducing equivalents availability, then product yield increases, but the complexity of the organism's metabolic network increases

Engineering Contradiction:
Improveproduct yieldVSAvoidmetabolic pathway complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The methanol metabolic pathway enzymes are designed to perform multiple functions: generating reducing equivalents, producing formaldehyde intermediates, and regulating metabolic flux. This multi-functionality reduces the need for separate dedicated pathways, thereby limiting the increase in overall metabolic network complexity while still achieving enhanced product yield through the universal role of MMP enzymes in supporting multiple biosynthetic routes.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of NNOMOs with MMPs increases the yield of adipate, 6-ACA, and HMDA by providing sufficient reducing equivalents, improving the efficiency of these biochemical pathways and maximizing product yields from carbohydrate feedstocks.

Implementation Method 1

a methanol dehydrogenase (EM9); a formaldehyde dehydrogenase (EM11)

Methodology Applied
Scientific EffectDehydrogenation: Oxidation

Implementation Method 2

a formaldehyde dehydrogenase (EM11)

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

MMP comprises one or more enzymes selected from the group consisting of a methanol methyltransferase (EM1); a methylenetetrahydrofolate reductase (EM2); a methylenetetrahydrofolate dehydrogenase (EM3)

Methodology Applied
Scientific EffectEnzymatic oxidation: Oxidation

Data Source

PatentUS11753663B2Microorganisms and methods for enhancing the availability of reducing equivalents in the presence of methanol, and for producing adipate, 6-aminocaproate, hexamethylenediamine or caprolactam related thereto
Publication Date: 2023.09.12 GENOMATICA INC
  • US11753663B2 patent drawing
  • US11753663B2 patent drawing
  • US11753663B2 patent drawing

AI summary

Provided herein is a non-naturally occurring microbial organism having a methanol metabolic pathway that can enhance the availability of reducing equivalents in the presence of methanol. Such reducing equivalents can be used to increase the product yield of organic compounds produced by the microbial organism, such as adipate, 6-aminocaproate, hexamethylenediamine or caprolactam. Also provided herein are methods for using such an organism to produce adipate, 6-aminocaproate, hexamethylenediamine or caprolactam.