Microbiome Monitoring System for Industrial Process Control

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Solution Overview

Problem

Traditional monitoring and control methods in industrial settings have not effectively utilized microbial and genetic information to enhance or predict industrial operations, despite its potential for improving processes in agriculture, manufacturing, energy exploration, and other fields.

Innovation Solution

The use of microbiome information, including historic, real-time, and predictive data, is integrated with bioinformatics processing stages such as QIIME, barcode decoding, OTU picking, and phylogenetic tree construction to analyze and direct industrial operations, leveraging GPS data and other environmental parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If traditional physical sensing methods are used for industrial monitoring, then measurement and control can be implemented, but microbial and genetic information cannot be utilized

Engineering Contradiction:
Improvemicrobial and genetic information utilizationVSAvoidmonitoring system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent combines traditional physical sensing methods with microbiome analysis techniques into a unified monitoring system. The system integrates sensors for physical parameters (temperature, pressure, flow) with DNA sequencing capabilities and bioinformatics processing, allowing simultaneous collection and analysis of both physical and biological data from industrial processes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The monitoring system is designed to handle multiple types of data (physical measurements, chemical compositions, microbial communities, genetic sequences) through a single integrated platform. The system can analyze diverse industrial processes across different sectors (energy, agriculture, manufacturing, water treatment) using the same core technology stack, making it universally applicable

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If microbiome information is integrated into industrial monitoring, then predictive insights and process optimization are enabled, but data processing complexity increases

Engineering Contradiction:
Improveindustrial process efficiencyVSAvoiddata processing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system performs preliminary bioinformatics processing of microbiome data in real-time, including quality filtering, sequence alignment, and taxonomic classification, before the data reaches the decision-making layer. This preliminary processing converts raw sequencing data into meaningful biological indicators that can be directly used for process optimization

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an intermediary bioinformatics processing layer that translates complex microbiome data into simplified biological indicators and predictive metrics. This intermediary layer uses machine learning models and statistical analysis to convert raw sequence data into actionable insights about process health, contamination risks, and optimization opportunities

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If real-time microbiome analysis is implemented, then predictive control is achieved, but analysis time and computational resources increase

Engineering Contradiction:
Improveprocess control reliabilityVSAvoiddata analysis time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system implements partial real-time analysis by continuously monitoring key microbiome indicators and full taxonomic composition at different frequencies. Critical parameters that affect process safety and quality are analyzed in real-time, while less critical data is processed at lower frequencies, optimizing the balance between responsiveness and computational efficiency

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The analysis system applies different levels of processing intensity to different data streams based on their importance. High-priority indicators such as pathogen detection and process contamination alerts receive immediate full-depth analysis, while routine microbiome composition data undergoes streamlined processing, allocating computational resources according to local needs

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20210371938A1Microbiome based systems, apparatus and methods for monitoring and controlling industrial processes and systems
Publication Date: 2021.12.02 BP CORP NORTH AMERICA INC
  • US20210371938A1 patent drawing
  • US20210371938A1 patent drawing
  • US20210371938A1 patent drawing

AI summary

There are provided methods, systems and processes for the utilization of microbial and related genetic information for use in industrial settings, such as the exploration, determination, and recovery of natural resources, minerals, and energy sources, the monitoring and analysis of processes, activities, and materials transmission.