Microbubble CO Generation for Low-Resistance Ethylene Electrolysis

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Solution Overview

Problem

Existing techniques for collecting and electrochemically reducing carbon dioxide face challenges in achieving comprehensive energy efficiency and minimizing carbon dioxide loss, particularly when attempting to selectively generate ethylene under strong alkaline conditions, due to increased resistance in the electrolysis cell.

Innovation Solution

A carbon dioxide treatment device and method that includes a collection device for absorbing carbon dioxide, a first electrochemical reaction part for reducing carbon dioxide to carbon monoxide, and a second electrochemical reaction part for reducing carbon monoxide to ethylene, utilizing microbubble generation to enhance reaction efficiency by increasing the surface area of carbon monoxide in contact with water, thereby decreasing electrolysis cell resistance and improving energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If a liquid flow path for introducing strong alkaline electrolytic solution is installed between carbon dioxide gas flow path and cathode electrode to prevent dissolution of carbon dioxide, then carbon dioxide loss decreases, but electrolysis cell resistance increases due to increased distance between electrodes

Engineering Contradiction:
Improvecarbon dioxide lossVSAvoidelectrolysis cell resistance
Core Design Contradiction:
Loss of substanceVSUse of energy by moving object

Solution Approach 1:

The invention changes the physical state of carbon monoxide from dissolved state to microbubble state, transforming it from a harmful dissolved substance into a useful reaction medium. This parameter change allows the system to operate under strong alkaline conditions without increasing electrode distance, thereby maintaining low resistance while enabling efficient ethylene production.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces microbubbles of carbon monoxide as an intermediary medium between the electrolytic solution and the cathode electrode. These microbubbles serve as a reactive interface that facilitates the conversion of carbon monoxide to ethylene without requiring a separate liquid flow path, thus avoiding increased electrode distance and resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If strong alkaline electrolytic solution is used to selectively generate ethylene, then ethylene production efficiency improves, but electrolysis cell resistance increases

Engineering Contradiction:
Improveethylene production efficiencyVSAvoidelectrolysis cell resistance
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The invention changes the delivery method of carbon monoxide from dissolved gas to microbubble form, which allows the system to maintain strong alkaline conditions for high ethylene production efficiency without the penalty of increased resistance. The microbubble form creates a more efficient reaction interface that overcomes the resistance issue.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by creating microbubbles with specific properties (high surface area to volume ratio) at the cathode electrode interface. This localized transformation of carbon monoxide into microbubble form enhances the reaction efficiency locally at the electrode surface, enabling high ethylene production without increasing overall system resistance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The approach effectively decreases the resistance of the electrolysis cell under strong alkaline conditions, increases electrolysis efficiency, and enables efficient generation of ethylene by improving the reaction efficiency between carbon monoxide and water.

Implementation Method 1

carbon dioxide in a gas state is physically or chemically absorbed to a solid or liquid absorbent

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

a first electrolysis cell that electrochemically reduces the carbon dioxide collected with the collection device to carbon monoxide

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 3

a second electrolysis cell that electrochemically reduces the carbon monoxide generated in the first electrochemical reaction part to ethylene

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 4

a microbubble generation part that supplies the carbon monoxide generated in the first electrochemical reaction part to the second electrochemical reaction part as microbubbles

Methodology Applied
Scientific EffectMicrobubble generation: Bubble

Data Source

PatentUS20240325971A1Carbon dioxide treatment device, carbon dioxide treatment method and ethylene production method
Publication Date: 2024.10.03 HONDA MOTOR CO LTD
  • US20240325971A1 patent drawing
  • US20240325971A1 patent drawing

AI summary

The present invention decreases the resistance of an electrolysis cell that is used for the reduction of carbon dioxide even under a strong alkaline condition and increases the electrolysis efficiency. The present invention provides a carbon dioxide treatment device including a collection device that collects carbon dioxide, a first electrochemical reaction part having a first electrolysis cell that electrochemically reduces the carbon dioxide collected with the collection device to carbon monoxide, a second electrochemical reaction part having a second electrolysis cell that electrochemically reduces the carbon monoxide generated in the first electrochemical reaction part to ethylene, and a microbubble generation part that supplies the carbon monoxide generated in the first electrochemical reaction part to the second electrochemical reaction part as microbubbles.