Micro-bubble Generator Tangent Inlet and Perpendicular Discharge

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Solution Overview

Problem

Conventional swirl type micro-bubble generation devices are inefficient in producing bubbles with a particle size of a nanometer order and require significant energy for generation.

Innovation Solution

A micro-bubble generator design featuring a swirl chamber with a fluid introduction opening tangent to its inner surface and a discharge tube that penetrates the chamber wall, allowing the fluid to circulate and reduce kinetic energy loss, thereby generating smaller micro-bubbles efficiently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional swirl type micro-bubble generation devices are used, then bubbles can be generated, but the bubble size cannot be reduced to nanometer order and energy consumption is high

Engineering Contradiction:
Improvebubble size controlVSAvoidenergy consumption
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The discharge opening is segmented into multiple openings arranged in a circular pattern around the central axis, allowing the fluid stream to be divided into multiple smaller streams that generate smaller micro-bubbles. This segmentation enables nanometer-order bubble size control while reducing energy consumption compared to conventional single-opening designs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The discharge openings are arranged in a circular pattern in the radial direction (third dimension) rather than linearly, creating a multi-dimensional discharge structure. This circular arrangement in the radial direction allows the fluid to be discharged in multiple directions simultaneously, generating smaller micro-bubbles and reducing kinetic energy loss.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the discharge tube penetrates the wall surface and protrudes into the swirl chamber, then the fluid path is isolated and kinetic energy loss is reduced, but the device structure becomes more complex

Engineering Contradiction:
Improvekinetic energy lossVSAvoiddischarge tube structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The discharge tube is nested within the swirl chamber structure, with the tube penetrating the wall surface and protruding into the chamber. This nested configuration isolates the fluid path effectively, reducing kinetic energy loss while the compact nested design minimizes overall device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The discharge tube acts as an intermediary structure that connects the external discharge opening to the internal swirl chamber. This intermediary element isolates the fluid path and reduces kinetic energy loss by providing a controlled pathway for the fluid to circulate and discharge, while its simple tubular geometry avoids adding excessive structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces micro-bubble size and enhances energy efficiency in generating nanometer-scale bubbles, as demonstrated by the particle size distribution showing many bubbles within the 10 nm to 300 nm range.

Implementation Method 1

a swirl chamber; a fluid introduction opening connected to the swirl chamber, the fluid introduction opening for introducing fluid along a line tangent to an inner surface of the swirl chamber

Methodology Applied
Scientific EffectSwirl flow: Vortex Ring

Implementation Method 2

a discharge tube for guiding the fluid in the direction substantially perpendicular to the direction in which the fluid is introduced, wherein the discharge tube penetrates a wall surface of the swirl chamber and protrudes to an interior of the swirl chamber

Methodology Applied
Scientific EffectFluid circulation: Convection

Implementation Method 3

by isolating a path of the introduced fluid, a loss of kinetic energy of a swirl flow of the fluid can be reduced

Methodology Applied
Scientific EffectKinetic energy conversion: Bernoulli Effect

Data Source

PatentUS8991796B2Micro-bubble generator and micro-bubble generation device
Publication Date: 2015.03.31 NAKAMOTO YOSHINORI
  • US8991796B2 patent drawing
  • US8991796B2 patent drawing
  • US8991796B2 patent drawing

AI summary

An object is to provide a micro-bubble generator, etc., capable of efficiently generating bubbles having a particle size of a nanometer order. One aspect of the present invention is a micro-bubble generator provided with a swirl chamber, a fluid introduction opening connected to the swirl chamber, the fluid introduction opening for introducing fluid along a line tangent to an inner surface of the swirl chamber, and a discharge tube for guiding the fluid in the direction substantially perpendicular to the direction in which the fluid is introduced. The discharge tube penetrates a wall surface of the swirl chamber and protrudes to an interior of the swirl chamber. According to the present configuration, by isolating a path of the introduced fluid, a loss of kinetic energy of a swirl flow of the fluid can be reduced. Thus, the micro-bubble generator capable of reducing the size of the generated micro-bubbles can be obtained.