Microbubble Amplifier with Radial Magnets for High-Flow Electrolysis

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Solution Overview

Problem

Existing fine bubble amplifiers require large devices due to the need for parallel flow-feeding pipes and are prone to clogging and reduced water flow, which is unsuitable for treating large volumes of electrolytic liquid.

Innovation Solution

A fine bubble amplifier with a rectilinear flow-feeding pipe and radially arranged magnets forming a magnetic field of at least 99 mT inside recessed grooves, generating fine bubbles efficiently by electrolyzing electrolytic liquid within a circular pipe.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a flat flow-feeding pipe is used with magnets arranged radially, then fine bubbles can be generated, but the flow rate of electrolytic liquid is restricted and parallel pipes are needed for large volume treatment

Engineering Contradiction:
Improveflow rate of electrolytic liquidVSAvoidneed for parallel pipes
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent changes the flow-feeding pipe from a flat shape to a circular cross-section. This curvature change allows the pipe to maintain structural integrity while accommodating radial magnet arrangement, enabling efficient fine bubble generation without restricting flow rate, thus eliminating the need for parallel pipes in large volume applications

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent transitions from a two-dimensional flat pipe structure to a three-dimensional circular pipe structure. This dimensional change enables the magnets to be arranged radially around the pipe circumference, creating a more effective magnetic field configuration that enhances electrolysis efficiency while maintaining high flow rates

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If Bincho charcoal chips and stainless steel spheres are filled in the flow passage, then electrolysis can occur at chip surfaces, but water flow decreases with use due to clogging and rust

Engineering Contradiction:
Improvewater flow stabilityVSAvoidflow passage structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the Bincho charcoal chips and stainless steel spheres from the flow passage, eliminating the clogging and rust problems associated with these materials. Instead, electrolysis occurs directly on the inner circumferential surface of the smooth circular pipe, maintaining reliable water flow throughout operation

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent eliminates the need for porous charcoal chips by using the smooth surface of the circular pipe itself for electrolysis. This approach avoids the clogging issues inherent in porous materials while maintaining effective fine bubble generation through the magnetic field and electrolytic liquid flow

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient amplification of fine bubbles in large volumes of electrolytic liquid without the need for parallel pipes, maintaining high flow rates and preventing clogging.

Implementation Method 1

a magnetic flux of not less than 99 mT is formed in at least a portion of a space inside the recessed groove by the magnets

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Implementation Method 2

the water is electrolyzed at surfaces of the Bincho charcoal and stainless steel spheres by the electromotive force

Methodology Applied
Scientific EffectElectrolysis: Electrolysis

Implementation Method 3

a flow-feeding pipe that is made of metal, flow-feeds the electrolytic liquid, and extends rectilinearly

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS12428323B2Microbubbles amplifier
Publication Date: 2025.09.30 TENSOU ELECTROMAGNETIC TECH IND CO LTD
  • US12428323B2 patent drawing
  • US12428323B2 patent drawing
  • US12428323B2 patent drawing

AI summary

As a fine bubble amplifier capable of treating a large amount of electrolyzed water, the present invention provides a fine bubble amplifier 100 that amplifies fine bubbles in an electrolytic liquid A. The fine bubble amplifier 100 includes a flow-feeding pipe 1 that is made of metal and flow-feeds the electrolytic liquid A and one or a plurality of magnets 21 that are arranged radially outside the flow-feeding pipe 1. The flow-feeding pipe 1 has an axis perpendicular cross section of circular shape and has a recessed groove 1a extending in a circumferential direction in an inner circumferential surface and a magnetic flux of not less than 99 mT is formed in at least a portion of a space inside the recessed groove 1a by the magnets 21.