Microcavity OLEDs with Segmented Emissive Layers

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Solution Overview

Problem

Conventional OLEDs face challenges in achieving improved saturation and luminance, particularly in producing white light and full-color displays, due to limitations in emission spectrum control and material stability.

Innovation Solution

Incorporating a microcavity structure into OLEDs, which can be tuned by adjusting the reflectivity and separation of reflective layers, combined with a non-microcavity emissive layer to achieve saturated emission and white light production, using phosphorescent materials to enhance efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional OLED structures are used, then device simplicity is maintained, but emission spectrum control and saturation are insufficient

Engineering Contradiction:
Improveemission saturationVSAvoiddevice structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The device is divided into two independent emission regions: a microcavity emissive layer that produces saturated narrowband emission and a non-microcavity emissive layer that produces broadband emission. This segmentation allows each region to be optimized for its specific function, achieving high saturation in the microcavity region while maintaining overall device simplicity through modular design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the device are given different optical qualities: the microcavity emissive layer is designed with high reflectivity boundaries and specific cavity dimensions to produce saturated narrowband emission, while the non-microcavity emissive layer is designed for broadband emission. This local differentiation of optical properties enables high saturation without requiring the entire device to be complex.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If microcavity structure is added to improve saturation, then emission control is enhanced, but device complexity increases

Engineering Contradiction:
Improveemission spectrum controlVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The microcavity structure is segmented and localized to only the regions where saturated emission is required, rather than applying it to the entire device. This allows precise emission spectrum control in specific areas while keeping other areas simple, thereby enhancing manufacturing precision without uniformly increasing device complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microcavity emissive layer serves multiple functions: it provides saturated narrowband emission, acts as an optical resonator to enhance emission intensity, and can be tuned to specific wavelengths. This multi-functionality allows a single structural element to achieve emission spectrum control without requiring additional separate components, thus limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If phosphorescent materials are used to enhance efficiency, then luminance is improved, but material stability becomes a challenge

Engineering Contradiction:
Improveluminance efficiencyVSAvoidmaterial stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The device employs phosphorescent emissive materials within the microcavity structure, combining the high luminance efficiency of phosphorescence with the optical enhancement of the microcavity. The microcavity environment helps stabilize the phosphorescent emission by providing optical feedback and reducing quenching effects, thereby improving both luminance efficiency and material stability simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microcavity OLEDs demonstrate improved luminance and saturation, enabling the production of white light and stable full-color displays with extended operational half-life, overcoming material stability issues and emission spectrum limitations.

Implementation Method 1

adjusting the reflectivity and separation of reflective layers

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

microcavity structure...produce saturated emission

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

using phosphorescent materials to enhance efficiency and stability

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS7800295B2Organic light emitting device having a microcavity
Publication Date: 2010.09.21 UNIVERSAL DISPLAY CORP
  • US7800295B2 patent drawing
  • US7800295B2 patent drawing
  • US7800295B2 patent drawing

AI summary

The present invention provides OLEDs incorporating microcavities. By combining a microcavity with a non-microcavity emissive layer, improved saturation and luminance may be achieved. OLEDs incorporating microcavities according to the invention may be used to produce white light, and as sub-pixels in full-color displays.