Microchamber Array With Stacked Resin Layers for Fluorescence Detection

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Solution Overview

Problem

Existing microchamber arrays face issues with hydrophobic and hydrophilic solvents not being satisfactorily separated, leading to interference from resin autofluorescence during fluorescent analysis.

Innovation Solution

A microchamber array design with a stacked first and second resin layer configuration, where the second resin layer has lower autofluorescence and higher light transmittance, and the first resin layer is more hydrophobic, ensuring effective solvent separation and reduced autofluorescence interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a single resin material is used for the chamber body, then the manufacturing process is simple, but hydrophobic and hydrophilic solvents cannot be satisfactorily separated

Engineering Contradiction:
Improvechamber body manufacturing simplicityVSAvoidsolvent separation performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The chamber body is constructed using composite resin materials with different hydrophobicity levels. Specifically, a first resin layer (more hydrophobic) and a second resin layer (less hydrophobic) are stacked to form the chamber body, enabling effective separation of hydrophobic and hydrophilic solvents while maintaining manufacturing feasibility through layer-by-layer construction

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If resin material is used for the chamber body, then the structure is easy to manufacture, but autofluorescence interferes with fluorescent analysis

Engineering Contradiction:
Improvechamber body fabricationVSAvoidautofluorescence interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The chamber body employs a composite resin structure where a second resin layer with low autofluorescence properties is stacked on a first resin layer. This composite configuration reduces overall autofluorescence interference during fluorescent analysis while maintaining the manufacturing advantages of resin materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the chamber body are assigned different resin materials with specific properties. The second resin layer (facing the observation side) is selected to have low autofluorescence, while the first resin layer provides structural support and hydrophobicity, creating local optimization of material properties for different functional requirements

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the sensitivity and accuracy of fluorescent detection by minimizing autofluorescence from the resin layers, allowing for efficient separation and detection of hydrophobic and hydrophilic solvents.

Implementation Method 1

a contact angle of the first resin layer to water is larger than a contact angle of the second resin layer to water

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 2

The chamber body includes a first resin layer and a second resin layer... contact angle of the first resin layer to water is larger than a contact angle of the second resin layer to water

Methodology Applied
Scientific EffectSurface energy difference: Surface Tension

Implementation Method 3

autofluorescence generated when the second resin layer is irradiated with excitation light is smaller than autofluorescence generated when the first resin layer is irradiated with excitation light

Methodology Applied
Scientific EffectAutofluorescence suppression: Fluorescence

Data Source

PatentUS20250249451A1Microchamber array
Publication Date: 2025.08.07 MAGNOLIA WHITE CORP
  • US20250249451A1 patent drawing
  • US20250249451A1 patent drawing
  • US20250249451A1 patent drawing

AI summary

According to an aspect, a microchamber array includes: a first substrate; a second substrate facing the first substrate; a flow channel provided between the first substrate and the second substrate, a solvent containing a sample flowing through the flow channel; a chamber body provided on a surface of the first substrate facing the second substrate; and a plurality of storage portions provided in the chamber body. The chamber body includes a first resin layer and a second resin layer, the second resin layer and the first resin layer are stacked in this order on the first substrate, autofluorescence generated when the second resin layer is irradiated with excitation light is smaller than autofluorescence generated when the first resin layer is irradiated with excitation light, and a contact angle of the first resin layer to water is larger than a contact angle of the second resin layer to water.