Microchannel Fluid Temperature Control Without Moving Parts

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Solution Overview

Problem

Existing technologies for controlling fluid flow and temperature rely on moving parts, which limits their efficiency and applicability in various applications such as heating, cooling, and energy generation.

Innovation Solution

The development of micro-scale channels with specific geometries and wall configurations that facilitate specular collisions between fluid particles and the channel walls, allowing for controlled fluid flow and temperature manipulation without moving parts, utilizing pressure differentials and geometric designs to convert thermal energy into kinetic energy and vice versa.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If moving parts are used to control fluid flow direction and velocity, then fluid flow control is achieved, but device complexity increases and reliability decreases

Engineering Contradiction:
Improvefluid flow controlVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces mechanical moving parts with a stationary microchannel structure that uses geometric configuration and pressure differentials to control fluid flow. The microchannel array with varying cross-sectional areas and orientations directs fluid flow through passive structural design rather than active mechanical components, eliminating the need for valves, pumps, or other moving parts while maintaining flow control capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention controls fluid flow by changing the geometric parameters of the microchannel structure, specifically the cross-sectional area and orientation of channels. By designing channels with different dimensions and angles, the system directs fluid flow to different regions (e.g., solar cells) based on operational requirements without mechanical movement, using structural parameter variation instead of dynamic component adjustment

Inventive Principle:
Principle #35Parameter changes

2Power

If moving parts are used to exploit internal thermal energy of fluid, then energy conversion is achieved, but reliability decreases

Engineering Contradiction:
Improveenergy conversionVSAvoidreliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent replaces mechanical systems for energy conversion with a stationary microchannel array that facilitates thermal energy conversion through geometric design. The channels convert thermal energy to kinetic energy of fluid flow passively, using pressure differentials and structural configuration rather than mechanical turbines or moving components, thereby improving reliability while maintaining power generation capability

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The microchannel structure enables the fluid itself to perform the work of energy conversion. The pressure differential and geometric configuration allow the fluid flow to directly drive processes such as electricity generation or mechanical work without external mechanical intermediaries, making the system more reliable by eliminating vulnerable moving parts

Inventive Principle:
Principle #25Self-service

3Temperature

If conventional methods are used for heating and cooling, then temperature control is achieved, but energy efficiency decreases

Engineering Contradiction:
Improvetemperature controlVSAvoidenergy efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The invention uses parameter changes in the microchannel geometry, particularly varying cross-sectional areas and orientations, to control temperature distribution. By adjusting channel dimensions and configurations, the system optimizes heat transfer efficiency and enables precise temperature control of fluids (e.g., for solar cell temperature management) with minimal energy loss

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The microchannel array serves multiple functions simultaneously: it controls fluid flow distribution, manages heat transfer, and enables energy conversion. This multi-functionality reduces overall system energy consumption by integrating heating, cooling, and power generation capabilities into a single structure, improving energy efficiency compared to separate conventional systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient cooling, heating, and energy conversion by maximizing energy exchange interactions, achieving significant temperature changes and energy extraction with minimal impact on fluid flow, and can be used in diverse applications like refrigeration, light emission, and electricity generation.

Implementation Method 1

the walls of the micro channel and the constituent particles in the fluid are configured such that collisions between the constituent particles and the walls of the micro channel are substantially specular

Methodology Applied
Scientific EffectSpecular collision:

Implementation Method 2

utilizing pressure differentials and geometric designs to convert thermal energy into kinetic energy and vice versa

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 3

utilizing pressure differentials and geometric designs to convert thermal energy into kinetic energy and vice versa

Methodology Applied
Scientific EffectThermal energy conversion:

Data Source

PatentUS10113774B2Method and apparatus for control of fluid temperature and flow
Publication Date: 2018.10.30 FORCED PHYSICS
  • US10113774B2 patent drawing
  • US10113774B2 patent drawing
  • US10113774B2 patent drawing

AI summary

Materials, components, and methods consistent with the present invention are directed to the fabrication and use of micro-scale channels with a fluid, where the temperature and flow of the fluid is controlled through the geometry of the micro-scale channel and the configuration of at least a portion of the wall of the micro-scale channel and the constituent particles that make up the fluid. Moreover, the wall of the micro-scale channel and the constituent particles are configured such that collisions between the constituent particles and the wall are substantially specular.