Micro-Channel Package Structure for IC Heat Dissipation

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Solution Overview

Problem

The semiconductor industry faces challenges in effectively dissipating heat generated by densely integrated electronic components, necessitating improved packaging techniques to manage increasing heat loads as devices shrink in size.

Innovation Solution

A heat dissipation structure with micro-channels is integrated into the package, allowing a cooling fluid to flow through and dissipate heat generated by integrated circuit dies, enhancing thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If integration density of electronic components is increased, then productivity and device functionality are improved, but heat generation increases and thermal management becomes more difficult

Engineering Contradiction:
Improveintegration densityVSAvoidheat dissipation
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The heat dissipation structure is segmented into multiple micro-channels distributed across the package, allowing heat to be dissipated through multiple pathways simultaneously. This segmentation enables effective thermal management even as component integration density increases and heat generation rises.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from conventional two-dimensional heat dissipation at the die level to three-dimensional heat dissipation by incorporating micro-channels that extend vertically through the package structure. This dimensional change allows heat to be conducted away from densely integrated components more effectively.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If conventional packaging techniques are used, then device size can be reduced, but heat dissipation efficiency deteriorates

Engineering Contradiction:
Improvedevice sizeVSAvoidheat dissipation efficiency
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The heat dissipation structure is nested within the package volume, with micro-channels integrated into the package substrate. This nesting approach enables effective thermal management without increasing the overall device size, as the cooling structure shares the same spatial envelope as the electronic components.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The invention employs fluid-based cooling by incorporating micro-channels that allow coolant flow through the package. This hydraulic approach to heat dissipation provides superior thermal management compared to conventional air cooling or passive heat sinks, enabling efficient heat removal from compact, densely integrated devices.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively conducts heat away from integrated circuit devices, improving thermal efficiency and managing heat loads in densely packed semiconductor packages.

Implementation Method 1

The heat dissipation structure may include a plurality of micro-channels recessed from its top surface, which may allow a cooling fluid to flow through and therefore can effectively dissipate heat generated by the integrated circuit die

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

allowing a cooling fluid to flow through and therefore can effectively dissipate heat generated by integrated circuit dies

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12543569B2Package with improved heat dissipation efficiency and method for forming the same
Publication Date: 2026.02.03 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12543569B2 patent drawing
  • US12543569B2 patent drawing
  • US12543569B2 patent drawing

AI summary

In an embodiment, a package includes an interposer; a first integrated circuit device attached to the interposer, wherein the first integrated circuit device includes a die and a heat dissipation structure, the die having an active surface facing the interposer and an inactive surface opposite to the active surface, the heat dissipation structure attached to the inactive surface of the die and including a plurality of channels recessed from a first surface of the heat dissipation structure, the first surface of the heat dissipation structure facing away from the die; and an encapsulant disposed on the interposer and laterally around the die and the heat dissipation structure, wherein a top surface of the encapsulant is coplanar with the top surface of the heat dissipation structure.