Microchip Cavity Laser System for UV Frequency Conversion

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Solution Overview

Problem

Existing nonlinear crystal-based systems for generating less accessible wavelengths, especially in the UV range, face inefficiencies and mechanical stability issues with conventional external cavities, particularly at low or medium power levels, due to high beam divergence, thermal expansion, and sensitivity to mechanical vibrations.

Innovation Solution

A microchip cavity system comprising a monofrequency continuous laser source and an external resonant cavity with a composite structure, including a nonlinear crystal, a concave mirror on a different material, and independent thermoelectric controls for both, allowing precise temperature and phase adjustments to enhance resonance and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the beam size is reduced by focusing more to increase nonlinear conversion efficiency, then the conversion efficiency improves, but the useful nonlinear crystal length decreases due to high beam divergence

Engineering Contradiction:
Improvenonlinear conversion efficiencyVSAvoiduseful nonlinear crystal length
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The patent embeds the nonlinear crystal inside a resonant cavity (Fabry-Pérot interferometer), nesting the crystal within the optical resonance structure. This allows the crystal to be exposed to enhanced circulating power from multiple passes while maintaining phase matching over the crystal length, resolving the contradiction between focusing intensity and useful crystal length.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent uses temperature control via thermoelectric modules to adjust the refractive index and physical dimensions of the nonlinear crystal, optimizing phase matching conditions. This allows maintaining efficient nonlinear conversion over the crystal length while managing beam divergence effects through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If conventional external cavities are used with nonlinear crystals, then frequency conversion can be achieved, but mechanical vibrations cause phase variations that induce power fluctuations

Engineering Contradiction:
Improvefrequency conversion capabilityVSAvoidoutput power stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces mechanical alignment systems with a monolithic integrated structure where the nonlinear crystal, mirrors, and spacing are fixed in a rigid assembly. This eliminates mechanical degrees of freedom that could cause vibration-induced phase variations, substituting mechanical adjustability with structural rigidity and thermal-stable materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent separates the cavity into distinct functional segments (input mirror, nonlinear crystal, output mirror) that are precisely positioned relative to each other in a monolithic structure. This segmentation allows optimization of each component's position for phase matching while maintaining overall structural rigidity against vibrations.

Inventive Principle:
Principle #1Segmentation

3Productivity

If the nonlinear crystal is embedded in a resonant cavity to enhance nonlinear effects, then conversion efficiency increases, but the system becomes sensitive to thermal expansion and requires precise temperature control

Engineering Contradiction:
Improveconversion efficiencyVSAvoidtemperature control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent uses temperature as a control parameter to optimize phase matching in the nonlinear crystal. By precisely controlling the crystal temperature, the refractive index and physical dimensions are adjusted to maintain phase matching conditions, enabling efficient frequency conversion while managing thermal effects through active temperature stabilization.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements temperature control systems with sensors and regulation mechanisms that monitor and adjust the crystal temperature in real-time. This feedback loop compensates for thermal drift and expansion, maintaining stable phase matching conditions and output power despite environmental temperature variations.

Inventive Principle:
Principle #23Feedback

4Productivity

If high finesse external cavities are used to achieve high conversion efficiency, then efficiency improves, but mechanical displacement of mirrors causes significant phase variations

Engineering Contradiction:
Improveconversion efficiencyVSAvoidmirror positioning stability
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent merges the nonlinear crystal with the cavity structure in a monolithic assembly, combining the frequency conversion function with the resonant enhancement function in a single integrated unit. This eliminates separate movable mirror components and their associated positioning errors, achieving high finesse stability through structural integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses readily available standard optical components (mirrors, crystals) that are precisely manufactured but not requiring ultra-precise custom positioning mechanisms. The monolithic design allows use of commercially available components assembled into a rigid structure, reducing manufacturing complexity while maintaining stability.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables efficient frequency conversion and stabilizes output power, overcoming mechanical and thermal limitations, achieving higher conversion efficiencies and reducing power fluctuations, especially for UV wavelengths with nonlinear crystals like BBO.

Implementation Method 1

By second harmonic generation, it is possible to obtain an emission at 532 nm

Methodology Applied
Scientific EffectSecond harmonic generation: Second Harmonic Generation

Implementation Method 2

At resonance, the power of the fundamental wave is typically amplified by a factor S (cavity overvoltage)

Methodology Applied
Scientific EffectOptical resonance: Resonance

Implementation Method 3

a first thermoelectric module for controlling the temperature of the nonlinear crystal and at least one second thermoelectric module for controlling at least the temperature of the material on which is deposited the concave mirror

Methodology Applied
Scientific EffectThermoelectric effect: Peltier Effect

Data Source

PatentEP3189374B1A resonant-microchip-cavity-based system for generating a laser beam via a non-linear effect
Publication Date: 2020.01.01 OXXIUS
  • EP3189374B1 patent drawingFigure 1~2
  • EP3189374B1 patent drawingFigure 3~4
  • EP3189374B1 patent drawingFigure 5~6

AI summary

The invention relates to a system for generating a laser beam via non-linear effects, comprising: a monofrequency continuous-wave laser source; and an external resonant cavity referred to as a microchip cavity. According to the invention, the microchip cavity is composite insofar as it is a unitary assembly of a plurality of materials comprising: at least one nonlinear crystal (5); an entrance mirror (4a); a concave mirror (6a) deposited on a material (6) fixed to the nonlinear crystal - the material on which the concave mirror is deposited is different from the constituent material of the nonlinear crystal; a first thermoelectric module (P2) for controlling the temperature of the nonlinear crystal; and at least one second thermoelectric module (P1) for controlling at least the temperature of the material on which the concave mirror is deposited.