Microchip Channel Narrow-Down Section for Vertical Flow Control

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Solution Overview

Problem

Existing microchips with trifurcated channels struggle to accurately control the vertical positioning of sample liquid laminar flows within the channel, leading to dispersion of particulates during optical analysis, which affects the accuracy of measurements, especially for cells like blood corpuscle cells.

Innovation Solution

A microchip design featuring a channel with a narrow-down section where the area decreases gradually or stepwise, allowing the sheath liquid laminar flow and sample liquid laminar flow to be narrowed down in both the horizontal and vertical directions, ensuring precise control over the sample liquid's feeding position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a trifurcated channel structure is used to sandwich sample liquid between sheath liquid flows, then the sample liquid can be fed through the center of the channel horizontally, but the vertical positioning of the sample liquid laminar flow cannot be accurately controlled

Engineering Contradiction:
Improveaccuracy of optical measurementVSAvoidcontrol of sample liquid feeding position
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent transitions from controlling only horizontal positioning (single dimension) to controlling both horizontal and vertical positioning (multiple dimensions) by introducing a narrow-down section that constricts the channel in the vertical direction, enabling precise three-dimensional positioning of the sample liquid laminar flow within the channel

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies a localized structural modification (narrow-down section) at a specific location within the channel to achieve vertical confinement of the laminar flow, while the rest of the channel maintains its original trifurcated structure for horizontal positioning, thus combining local precision with overall system functionality

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If the channel area is reduced to narrow down the laminar flow width, then the positioning accuracy of particulates improves, but the channel structure becomes more complex

Engineering Contradiction:
Improvepositioning accuracy of sample liquidVSAvoidchannel structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent divides the channel into distinct functional sections: the upstream trifurcated channel for horizontal positioning and the downstream narrow-down section for vertical positioning. This segmentation allows each section to perform its specific function independently, achieving precise three-dimensional positioning without requiring complete redesign of the entire channel structure

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables accurate irradiation of particulates with measuring light, enhancing the accuracy and sensitivity of analyses by precisely conforming the focal position of the measuring light to the feeding position of the particulates in the vertical direction.

Implementation Method 1

liquid feeding is conducted in the condition where a laminar flow of a sample liquid is surrounded by a laminar flow of a sheath liquid in the channels

Methodology Applied
Scientific EffectLaminar flow: Laminar Flow

Data Source

PatentEP3808454B1Microchip with channel structure
Publication Date: 2025.06.04 SONY GROUP CORP
  • EP3808454B1 patent drawingFigure 1
  • EP3808454B1 patent drawingFigure 2A~3
  • EP3808454B1 patent drawingFigure 4A~4B

AI summary

A microchip includes a channel permitting a sheath liquid to flow therethrough; and a microtube for introducing a sample liquid into a laminar flow of the sheath liquid flowing through the channel; wherein liquid feeding is performed in the condition where a laminar flow of the sample liquid introduced through the microtube is surrounded by the laminar flow of the sheath liquid.