Monolithic Microchip RGB Lasers for Speckle Noise Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current laser display systems face challenges in reducing speckle noise, particularly in the red and blue spectral ranges, with existing methods being complex, ineffective, or limited in generating low speckle noise across all RGB colors, and often resulting in increased amplitude noise or requiring large, massive moving components.

Innovation Solution

The use of intracavity beam combining and sum frequency mixing (SFM) with two fundamental laser beams of mutually orthogonal polarizations, generated from separate cavities and combined in a birefringent crystal, to produce red, green, and blue lights, along with chirped dielectric mirrors for phase shift enhancement and RF modulation for multimode operation, achieving low coherence and speckle noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional speckle reduction approaches are used (multiple lasers, broadband lasers, pulse lasers), then speckle noise is reduced, but device complexity increases and amplitude noise increases

Engineering Contradiction:
Improvespeckle noiseVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent segments the laser cavity into multiple independent oscillating modes by using a birefringent crystal to create orthogonal polarization states that can oscillate independently at different wavelengths. This segmentation allows multiple uncorrelated speckle patterns to be generated within a single laser device, reducing speckle noise without requiring multiple separate laser sources or complex external modulators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple laser oscillating modes with different polarizations and wavelengths into a single integrated laser device. By combining these modes within one cavity using sum-frequency mixing in a nonlinear optical crystal, the system achieves speckle reduction through mode diversity while maintaining a compact, simple structure without external beam combiners or multiple laser sources.

Inventive Principle:
Principle #5Merging (Combining)

2Object-affected harmful factors

If spectral bandwidth is broadened to reduce temporal coherence, then speckle noise is reduced, but color purity decreases

Engineering Contradiction:
Improvespeckle noiseVSAvoidcolor purity
Core Design Contradiction:
Object-affected harmful factorsVSManufacturing precision

Solution Approach 1:

The patent applies local quality by creating different spectral characteristics for different polarization components. Each polarization mode maintains a relatively narrow linewidth for color purity, while the overall system achieves broadband output through the combination of multiple modes. The birefringent crystal enables each mode to have localized spectral properties that preserve color purity while contributing to overall speckle reduction.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite optical structures including birefringent crystals and nonlinear optical materials to achieve both narrow individual mode linewidths and broad overall spectral coverage. The composite system allows each mode to maintain color purity while the superposition of multiple modes provides the spectral bandwidth needed for speckle reduction.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If moving components are added for speckle reduction, then speckle noise is reduced, but device complexity and size increase

Engineering Contradiction:
Improvespeckle noiseVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The laser device performs speckle reduction through its own internal oscillating modes and polarization states without requiring external moving components. The multiple independent modes within the cavity automatically generate uncorrelated speckle patterns, eliminating the need for external rotating diffusers, vibrating screens, or moving beam-steering elements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical speckle reduction methods (rotating diffusers, vibrating screens) with an optical solution based on multiple independent oscillating modes within the laser cavity. This substitution eliminates moving mechanical parts while achieving the same speckle reduction effect through optical mode diversity and polarization multiplexing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a compact, efficient, and cost-effective laser source with reduced speckle noise across all RGB colors, eliminating mode degeneration risks and achieving stable, low-noise output suitable for high-resolution image display systems.

Implementation Method 1

These two fundamental laser beams are then combined based on the walk-off effect in a birefringent crystal and generate the desired wavelength by means of intracavity SFM or DFM in a nonlinear optical (NLO) crystal

Methodology Applied
Scientific EffectWalk-off effect: Birefringence

Implementation Method 2

generate the desired wavelength by means of intracavity SFM or DFM in a nonlinear optical (NLO) crystal

Methodology Applied
Scientific EffectSum frequency mixing:

Implementation Method 3

chirped dielectric mirrors of positive dispersive properties are used for enhancing phase shift difference involved in reflection of various oscillation modes

Methodology Applied
Scientific EffectDispersion: Dispersion (of waves)

Implementation Method 4

In U.S. Pat. Nos. 6,600,590 and 6,625,381, Roddy and Markis invented a method of using RF signal injection for speckle reduction. However, the success was limited because only a small number of longitudinal modes could be produced

Methodology Applied
Scientific EffectRF signal injection:

Implementation Method 5

One approach to speckle reduction by time averaging of the phase shift was described in U.S. Pat. No. 4,035,068, wherein a rotating diffuser was used

Methodology Applied
Scientific EffectTime averaging:

Implementation Method 6

by coupling the laser light into a multimode optical fiber and vibrating the fiber to cause mode-scrambling, as described in U.S. Pat. No. 3,588,217, issued to Mathisen

Methodology Applied
Scientific EffectMode scrambling:

Data Source

PatentUS7457330B2Low speckle noise monolithic microchip RGB lasers
Publication Date: 2008.11.25 PAVILION INTEGRATION CORP
  • US7457330B2 patent drawing
  • US7457330B2 patent drawing
  • US7457330B2 patent drawing

AI summary

A method for reducing speckle noise of a monolithic microchip laser with intracavity beam combining and sum frequency mixing is based on time averaging of uncorrelated speckle patterns generated from a large number of independent longitudinal modes and comprises schemes including selection of gain media and nonlinear optical materials to support broadband sum frequency mixing; adoption of gain-conjugated and/or chirped mirrors for flat-top spectra and/or mode phase diversification; multimode laser operation introduced by RF modulation; and multiplication of source modes in frequency mixing process featured with degeneration free and narrowed/uneven intervals. A device and an apparatus for generating low speckle noise red, green, blue lasers adaptable for color display systems are developed based on the inventive method.