Microcontroller Reset and I/O Isolation for Latchup Immunity

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Solution Overview

Problem

CMOS microcontrollers are prone to latchup failures due to external factors such as signal inversion, voltage fluctuations, and power surges at I/O pins, leading to errors and potential chip burnout during debugging and system application.

Innovation Solution

A latchup immune microcontroller system is designed with a power supply circuit using a direct-current stabilized power supply and filter circuit, a clock circuit with a crystal oscillator, a reset circuit employing an optocoupler for isolated power detection, and an input signal processing circuit with a comparator to minimize external trigger risks, incorporating a clock frequency margin and strategic PCB layout to prevent latchup.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If CMOS process is used for microcontroller, then power consumption is reduced and integration is improved, but latchup susceptibility increases due to parasitic bipolar transistors

Engineering Contradiction:
Improvepower consumptionVSAvoidlatchup susceptibility
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent introduces an optocoupler as an intermediary component in the reset circuit to provide electrical isolation between the power detection circuit and the discharge circuit. This mediator prevents direct current paths that could trigger parasitic bipolar transistors, thereby reducing latchup susceptibility while maintaining the low power consumption benefits of CMOS process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The reset circuit is segmented into separate functional blocks: power detection circuit, optocoupler isolation stage, and discharge circuit. This segmentation breaks potential latchup paths by creating electrical isolation zones, allowing the CMOS microcontroller to operate with reduced latchup risk while maintaining energy efficiency.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If external I/O pins are used for signal processing, then system functionality is enhanced, but exposure to external latchup triggers increases

Engineering Contradiction:
Improvesystem functionalityVSAvoidexternal latchup triggers
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary filtering of input signals through RC low-pass filters connected to I/O pins before they reach the microcontroller. This preliminary action attenuates high-frequency noise and voltage spikes that could trigger latchup, allowing the system to maintain enhanced functionality while reducing exposure to external harmful factors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Clamping diodes are placed on I/O pins to provide beforehand cushioning against voltage excursions. These diodes conduct before dangerous voltage levels can trigger latchup, protecting the system functionality while shielding against external voltage spikes and noise interference.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Speed

If high-speed clock signals are used, then processing speed is improved, but susceptibility to noise-induced latchup increases

Engineering Contradiction:
Improveprocessing speedVSAvoidnoise-induced latchup
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent optimizes clock signal parameters by using proper termination resistors and controlling impedance matching in the clock circuit. This parameter optimization allows high-speed operation while minimizing signal reflections and noise that could induce latchup, maintaining processing speed without increasing susceptibility to noise-induced failures.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If power supply filtering is enhanced to prevent voltage fluctuations, then latchup immunity is improved, but power response time increases

Engineering Contradiction:
Improvelatchup immunityVSAvoidpower response time
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The power supply system is segmented into multiple filtering stages with different time constants. A first-stage RC filter provides immediate noise rejection, while a second-stage LC filter provides enhanced filtering for sustained voltage fluctuations. This segmented approach maintains latchup immunity while improving power response time through the hierarchical filtering structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively avoids latchup triggers by stabilizing power supply, optimizing clock frequency, using an optical trigger mechanism in the reset circuit, and isolating I/O port signals, ensuring data security and preventing permanent circuit failures.

Implementation Method 1

the power detection circuit is connected to the discharge circuit by an optocoupler

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

the clock circuit includes a first capacitor, a crystal oscillator, and a second capacitor that are sequentially connected in series

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

the filter circuit includes a third capacitor, a filter inductor, and a fourth capacitor that are sequentially connected in series

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS11630430B2Latchup immune microcontroller system
Publication Date: 2023.04.18 JIANGSU AIBOSEN INFORMATION TECHNOLOGY CO LTD
  • US11630430B2 patent drawing
  • US11630430B2 patent drawing
  • US11630430B2 patent drawing

AI summary

A latchup immune microcontroller system with a power supply and a filter designed to eliminate external risks of triggering a latchup of a microcontroller caused by the power supply; a clock circuit with a clock frequency and a layout for eliminating external risks of triggering a latchup of the microcontroller caused by a high-frequency clock signal; a reset circuit that uses an optical triggering mechanism acting as a common power supply and an isolated power supply, the power detection circuit and a discharge circuit react in chain in time, avoid risks of triggering latchups of the microcontroller caused by reset signals; an interrupt with a high priority level and the discharge circuit react in chain in time to enhance data security, and output terminals are turned off in sequence to remove external causes of latchup. An application method of an I/O port to eliminate triggers of latchup of the microcontroller.