Microfabricated Notch Filter for mmWave Signal Attenuation

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Solution Overview

Problem

Conventional filters, such as those using capacitors and inductors, are ineffective for mmWave applications due to high loss and difficulty in fabricating low loss components, leading to challenges in attenuating interference in the mmWave region of the electromagnetic spectrum, resulting in costly and large circuits.

Innovation Solution

A microfabricated notch filter utilizing MEMS switches and surface acoustic wave (SAW) filters, which are lithographically fabricated on a semiconductor substrate, providing a compact and low-cost solution for signal attenuation over a narrow frequency range by using resonant cavities weakly coupled to a transmission line, with MEMS switches controlling energy dumping to a damping load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional filters using capacitors and inductors are used for mmWave applications, then signal filtering can be achieved, but the filters become very lossy and attenuate the desired signal

Engineering Contradiction:
Improvesignal filtering effectivenessVSAvoidsignal attenuation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces conventional electrical filters (capacitors and inductors) with a surface acoustic wave (SAW) based filter. The SAW filter uses mechanical vibrations of acoustic waves on a piezoelectric substrate instead of electrical components, achieving mmWave filtering with significantly reduced loss and no signal attenuation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating parameters by using acoustic wave frequencies in the gigahertz range that correspond to mmWave electromagnetic frequencies. This parameter transformation allows the filter to operate effectively in the mmWave region while maintaining low loss characteristics through the acoustic wave mechanism.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If cavities are used for mmWave filtering, then narrow band filtering can be achieved, but the circuits become large and costly due to the size requirements of the cavities

Engineering Contradiction:
Improvenarrow band filtering performanceVSAvoidcircuit size
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent replaces physical cavities with surface acoustic wave resonators. The SAW resonators achieve the same narrow band filtering effect as cavities but in a planar, lithographically-fabricated format that occupies minimal area on the substrate, eliminating the need for large three-dimensional cavity structures.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent transitions from three-dimensional cavity structures to two-dimensional surface acoustic wave propagation on a flat substrate. This dimensional reduction allows the filter to be fabricated using standard lithographic processes and achieves compact integration without sacrificing filtering performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If LC resonant circuits are used for narrow band-stop filtering, then precise frequency attenuation can be achieved, but the device becomes complex and unsuitable for mmWave applications

Engineering Contradiction:
Improvefrequency selectivityVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent merges the filtering and resonating functions into a single integrated SAW filter device. Instead of using separate LC resonant circuits that require multiple components and interconnections, the SAW filter achieves precise frequency selectivity through the inherent resonant properties of the acoustic wave structure, simplifying the overall device.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces complex electrical LC resonant circuits with a mechanically-based SAW resonator. The acoustic wave resonance provides the same frequency-selective filtering function but with a simpler, more integrated structure that is specifically suited for mmWave applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively attenuates noise sources at specific frequencies, improving signal fidelity and preventing receiver saturation, while being economically viable and compact, thus addressing the limitations of existing mmWave filtering technologies.

Implementation Method 1

at least one resonant cavity dimensioned so as to resonate/support a standing wave at the second characteristic frequency

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

resonate/support a standing wave at the second characteristic frequency

Methodology Applied
Scientific EffectStanding wave: Resonance

Implementation Method 3

at least one MEMS switch, wherein when the MEMS switch is closed, the MEMS switch coupled the at least one resonant cavity to ground, thereby emptying stored energy from the resonant cavity

Methodology Applied
Scientific EffectMEMS switching: Microelectromechanical Systems

Implementation Method 4

a plurality of surface acoustic wave (SAW) filters

Methodology Applied
Scientific EffectSurface acoustic wave: Surface Acoustic Wave

Data Source

PatentUS11258425B2Microfabricated notch filter
Publication Date: 2022.02.22 ATOMICA CORP
  • US11258425B2 patent drawing
  • US11258425B2 patent drawing
  • US11258425B2 patent drawing

AI summary

A microfabricated RF filter uses a resonant cavity weakly coupled to a transmission line, to attenuate noise sources emitting interference into the RF radiation at the resonant frequency. Radiation at the resonant frequency is leaked into the resonant cavity and build up there, until it is dumped to ground by a switch.