Microfiber Mop Head Release Mechanism for Hands-Free Pad Disposal

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Solution Overview

Problem

Existing cleaning apparatuses with micro fiber pads require manual handling of used pads, which can be hazardous or undesirable, especially when cleaning contaminated surfaces.

Innovation Solution

A cleaning apparatus with a mop head featuring a hinge-connected upper and lower panel, allowing the micro fiber pad to be released without manual contact, using releasable connectors and an actuator mechanism to separate the pad from the mop head into a bucket for disposal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual handling is used to remove the cleaning pad from the mop head, then the pad can be easily removed, but the user is exposed to hazardous contamination and cross-contamination risks

Engineering Contradiction:
Improvepad removal easeVSAvoidcontamination exposure
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary mechanism (the release button and spring-loaded clip system) that mediates between the user and the contaminated cleaning pad. The user presses the release button on the handle, which actuates the spring-loaded clip to release the pad without the user touching the pad itself. This intermediary mechanism transfers the release function from direct manual handling to a remote control system, resolving the contradiction between ease of removal and contamination exposure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cleaning pad removal system employs a self-service mechanism where the spring-loaded clip automatically releases the pad when the release button is pressed. The spring stores potential energy during pad attachment and releases it during pad removal, making the pad ejection process automatic rather than requiring manual manipulation of the pad. This self-service approach eliminates the need for the user to directly handle the contaminated pad while maintaining easy removal operation.

Inventive Principle:
Principle #25Self-service

2Ease of manufacture

If a simple clip mechanism is used to hold the cleaning pad, then attachment and removal are tool-free, but the pad still requires direct manual contact for removal

Engineering Contradiction:
Improvefastener simplicityVSAvoidhandling hazard
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent segments the pad retention system into distinct functional components: a spring-loaded clip for mechanical retention, a release button for actuation, and a linkage mechanism for force transmission. This segmentation allows the simple clip mechanism to maintain its ease of manufacture while adding remote actuation capability. The clip itself remains a simple tool-free fastener, but the segmented system as a whole enables hazard-free operation by separating the retention function from the release initiation function.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds a temporal and spatial dimension to the simple clip mechanism by incorporating a release button on the handle that actuates the clip through a linkage system. Instead of requiring direct manual manipulation of the clip on the mop head, the release action is transferred to another dimension (the handle location), allowing the user to initiate pad removal from a safe distance while the simple clip mechanism remains intact for easy manufacture.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the cleaning pad is securely attached to the mop head, then cleaning effectiveness is improved, but pad removal becomes more difficult and requires more manual handling

Engineering Contradiction:
Improvepad attachment securityVSAvoidpad removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a dynamic retention system where the spring-loaded clip can transition between a locked state (holding the pad securely during cleaning) and a released state (allowing easy pad removal). The spring provides continuous force to maintain secure attachment during normal operation, but the release button mechanism allows rapid transition to the released state. This dynamic behavior resolves the contradiction by providing both secure attachment and easy removal at different operational phases.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The spring-loaded clip mechanism stores potential energy during pad attachment, creating a preliminary counter-force that secures the pad firmly to the mop head. This preliminary anti-action (the spring's restraining force) ensures reliable pad attachment during cleaning. However, when the release button is pressed, this stored energy is rapidly released in the opposite direction, automatically ejecting the pad without requiring the user to overcome the attachment force manually. This preliminary energy storage resolves the contradiction between secure attachment and easy removal.

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentUS7530139B2Microfiber cleaning apparatus with cleaning pad removal feature
Publication Date: 2009.05.12 AMERICAN PLASTICS LLC
  • US7530139B2 patent drawing
  • US7530139B2 patent drawing
  • US7530139B2 patent drawing

AI summary

A cleaning apparatus is comprised of an elongate handle and a cleaning head at one end of the handle. The cleaning head includes a pair of panels that can be moved relative to each other. The panels support a micro fiber cleaning pad. The cleaning pad can be released from the panels after use without manually touching the pad, thereby enabling disposal of a contaminated cleaning pad while reducing the potential for cross contamination to a user of the apparatus.