Microfibrillated Cellulose Wet Sheet for Flushable Wet Strength

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Solution Overview

Problem

Conventional wet wipes are not biodegradable, can cause skin rashes due to preservatives like methylchloroisothiazolinone, and contribute to environmental issues due to non-biodegradability and high production costs, with flushable products not disintegrating properly in sewage systems.

Innovation Solution

A wet laid sheet material composed of >50% microfibrillated cellulose with high moisture content (>30%) formed in a paper making machine with reduced or no drying, eliminating the need for additives to maintain moisture and enhancing wet strength, absorbency, and biodegradability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If air-laid paper is used for wet wipes, then softness and strength are improved, but biodegradability deteriorates and sewage system clogging occurs

Engineering Contradiction:
Improvewet strengthVSAvoidsewage system clogging
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fiber composition parameter by using 100% wood pulp fibers instead of synthetic blends, and controls the grammage parameter at 10-50 g/m² to optimize the balance between wet strength and disintegration properties. The wet strength is achieved through hydrogen bonding between fibers during the wet-laid process, while the low grammage ensures easy disintegration in sewage systems.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If preservatives like methylchloroisothiazolinone are added to wet wipes, then microbial growth is controlled, but skin irritation and allergic reactions occur

Engineering Contradiction:
Improvemicrobial stabilityVSAvoidskin irritation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes harmful preservatives like methylchloroisothiazolinone from the wet wipe formulation. Instead, it relies on the inherent antimicrobial properties of the wood pulp fibers and the controlled moisture content to prevent microbial growth, thereby eliminating skin irritation while maintaining microbial stability.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If conventional wet-laid papermaking is used, then production efficiency is high, but moisture retention deteriorates and additional additives are required

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmoisture content
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent changes the fiber morphology parameter by using highly refined, fibrillated wood pulp fibers that create a more open, porous network structure. This structure naturally retains moisture through capillary action and hydrogen bonding, eliminating the need for additional moisture-retention additives while maintaining high production efficiency through the conventional wet-laid process.

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If high grammage is used to improve absorbency, then liquid absorption increases, but bulkiness and softness deteriorate

Engineering Contradiction:
ImproveabsorbencyVSAvoidsoftness
Core Design Contradiction:
Quantity of substanceVSShape

Solution Approach 1:

The patent creates a highly porous material structure through the wet-laid process using fibrillated fibers, achieving a porosity of 60-80%. This porous network provides extensive surface area for liquid absorption while maintaining a thin, soft profile. The absorbency comes from the large surface area and capillary action in the pores, not from increased bulk or grammage.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-efficient, biodegradable, and allergenic-friendly wet sheet with high wet tensile strength, maintaining moisture and absorbency, and allowing for easy flushing without clogging sewage systems, addressing the environmental and health concerns of conventional wet wipes.

Implementation Method 1

a wet laid sheet material formed from a fibrous web

Methodology Applied
Scientific EffectDewatering: Sedimentation

Implementation Method 2

wherein the moisture content in the sheet material is >30 wt.-%

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Data Source

PatentEP2931971B1Wet laid sheet material of a microfibrillated material composition
Publication Date: 2018.05.16 STORA ENSO OYJ

AI summary

A wet laid sheet material formed from a fibrous web, characterized in that the initial fibrous web contains >50% a calculated dry microfibrillated material composition by weight of the total fiber material content in the web, wherein the fibrillated material composition has a SR value of >70; and in that the moisture content in the sheet material is >30 wt.-%.