Microfluidic Array Substrate Recesses Shielding Layer Fluorescence Detection

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Solution Overview

Problem

Conventional microfluidic devices face challenges in achieving accurate fluorescence detection due to the small volume of reaction chambers, leading to insufficient fluorescence intensity from the reagent, which affects diagnostic accuracy in fields like single-cell analysis and prenatal diagnosis.

Innovation Solution

An array substrate with recesses arranged in a specific area ratio, a shielding layer to block interference fluorescence, and a heating electrode for uniform temperature control, combined with hydrophilic and hydrophobic layers for efficient sample distribution, enhances fluorescence detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the reaction chamber volume is reduced to achieve high-throughput dPCR, then the detection throughput is improved, but the fluorescence intensity becomes insufficient leading to poor detection accuracy

Engineering Contradiction:
Improvedetection throughputVSAvoidfluorescence detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent introduces a shielding layer positioned between the excitation light source and the reaction chambers, creating a new spatial dimension for controlling optical interference. This layer blocks stray light and fluorescence interference from reaching the detector, thereby improving detection accuracy without requiring larger reaction volumes that would reduce throughput

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If conventional microfluidic devices are used with small reaction chambers, then the device complexity is reduced, but the fluorescence interference from the substrate increases

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidfluorescence interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful fluorescence interference by introducing a dedicated shielding layer that captures and blocks stray light and fluorescence signals before they reach the detector. This separate component isolates the harmful factor from the detection system, allowing simple reaction chamber designs while eliminating optical interference

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The shielding layer acts as an intermediary element between the excitation light source and the detector. It mediates the optical path by blocking unwanted fluorescence and stray light, thereby protecting the detection system from interference without requiring changes to the reaction chambers or substrate

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If the reaction chamber area ratio is increased to improve fluorescence intensity, then the detection accuracy is improved, but the number of detectable chambers per substrate decreases

Engineering Contradiction:
Improvefluorescence detection accuracyVSAvoidnumber of detectable chambers
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent employs a shielding layer pattern that replicates the reaction chamber arrangement, creating corresponding opening regions that allow excitation light to reach each chamber while blocking interference. This copied pattern enables multiple small chambers to be detected simultaneously with high accuracy, maintaining both chamber density and detection quality

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for uniform heating and reduced fluorescence interference, improving the detection accuracy of reagents in microfluidic devices, meeting diagnostic requirements for single-cell analysis and prenatal diagnosis.

Implementation Method 1

a shielding layer defining a plurality of openings, an orthographic projection of each of the plurality of openings on the first substrate at least partially overlapping an orthographic projection of a respective one of the plurality of recesses on the first substrate

Methodology Applied
Scientific EffectLight blocking/absorption: Absorption (EM radiation)

Implementation Method 2

a hydrophilic layer covering a sidewall and a bottom of each of the plurality of recesses

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 3

a heating electrode configured to heat the plurality of recesses

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentEP4141420B1Array substrate, microfluidic device, microfluidic system, and fluorescence detection method
Publication Date: 2025.06.25 BOE TECHNOLOGY GROUP CO LTD
  • EP4141420B1 patent drawingFigure 1~2
  • EP4141420B1 patent drawingFigure 3~4
  • EP4141420B1 patent drawingFigure 5~6

AI summary

The present disclosure provides an array substrate, a microfluidic device, a microfluidic system, and a fluorescence detection method. The array substrate includes at least one recess, the array substrate is located in a plane, and a ratio of an area of an orthographic projection of the at least one recess on the plane to an area of an orthographic projection of the array substrate on the plane is between 0.05 and 0.60.