Microfluidic Backflushing for Chromatography Peak Separation

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Solution Overview

Problem

Existing chromatography systems face difficulties in separating complex samples with closely eluting peaks and require advanced techniques like backflushing, heartcutting, and column switching, which are not efficiently controlled by traditional methods.

Innovation Solution

A microfluidic device is used to control fluid flow in chromatography systems, allowing for the modulation of pressure to direct sample flow between different fluid flow paths, enabling backflushing and switching techniques, and is configured with restrictors and pressure sources to manage flow rates and directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If traditional chromatography systems are used for separating complex samples, then basic separation function is provided, but separation efficiency for closely eluting peaks is insufficient

Engineering Contradiction:
Improveseparation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system divides the chromatographic process into multiple independent flow paths (first fluid flow path and second fluid flow path), each capable of handling specific separation tasks. This segmentation allows closely eluting peaks to be separated through strategic routing of different sample portions through different paths with different stationary phases or conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic device enables dynamic switching between different flow paths and operational modes (normal flow, backflush, heartcutting, column switching). This dynamic control allows the system to adapt to different separation requirements in real-time, improving separation efficiency for complex samples with closely eluting peaks.

Inventive Principle:
Principle #15Dynamics

2Manufacturing precision

If backflushing and column switching techniques are implemented, then separation capability is improved, but device complexity increases

Engineering Contradiction:
Improveseparation capabilityVSAvoiddevice complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system combines multiple chromatography columns and flow paths into a single integrated microfluidic device. This merging allows backflushing, heartcutting, and column switching operations to be performed within a compact unified structure, improving separation capability while minimizing the increase in device complexity through space-efficient integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microfluidic device is designed with multi-functionality, serving as a splitter, two-way switching device, or three-way switching device depending on configuration. This universal design allows a single device to perform multiple separation techniques (backflushing, heartcutting, column switching), reducing the need for multiple separate components and thereby limiting complexity increase.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If microfluidic device with multiple flow paths is used, then fluid flow control precision is improved, but system complexity increases

Engineering Contradiction:
Improvefluid flow control precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The microfluidic device acts as an intermediary component that receives fluid from a single source and precisely distributes it to multiple flow paths through integrated pressure control mechanisms. This intermediary structure enables precise fluid flow control across multiple paths while consolidating control functions, thereby improving precision without proportionally increasing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the separation of complex samples by allowing precise control of fluid flow, improving peak separation and enabling efficient backflushing and switching operations, thereby improving chromatographic performance and accuracy.

Implementation Method 1

controlling fluid pressure of the system to permit a sample to flow from the injector and into the microfluidic device... altering the pressure of the system to reverse the flow of the sample

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

configuring each of the first fluid flow path and the second fluid with a chromatography column... a first restrictor in the first fluid flow path, the first restrictor configured to be fluidically coupled to a first pressure source

Methodology Applied
Scientific EffectFlow resistance: Drag

Data Source

PatentUS8562837B2Backflush methods and devices for chromatography
Publication Date: 2013.10.22 PERKINELMER U S LLC
  • US8562837B2 patent drawing
  • US8562837B2 patent drawing
  • US8562837B2 patent drawing

AI summary

Certain embodiments described herein are directed to chromatography systems that include a microfluidic device and that implement one or more methods to direct sample to a desired fluid flow path. The methods can be used to backflush a sample to a desired fluid flow path to select certain analytes within a sample.