Microfluidic Cap Analyte Sensor with Dispense Chemistry

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Solution Overview

Problem

Current methods for analyzing biological fluids often require individuals to travel to medical facilities for sample analysis, leading to delays and increased costs, especially in remote areas with limited access to testing equipment.

Innovation Solution

A sensor system with a microfluidic cap and dispense chemistry is developed, allowing for onsite analysis of fluid samples using a sensor system that includes an assay chamber, electrode structures, and a controller to identify analytes based on electrical signals generated from interactions between the sample and dispense chemistry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individuals travel to medical facilities for sample analysis, then accurate analyte measurement is achieved, but time loss and cost increase

Engineering Contradiction:
Improveanalyte measurement accuracyVSAvoidtime for travel and waiting
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The analysis function is extracted from centralized medical facilities and embedded into a portable sensor system that can be used at the point of need. The sensor package contains all necessary components (electrodes, dispense chemistry, microfluidic cap) to perform analyte measurement locally, eliminating the need for travel to laboratories.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sensor system enables individuals to perform their own analyte testing without requiring professional laboratory staff or medical facility resources. The automated operation of the sensor package allows users to collect samples, add dispense chemistry, and obtain results independently at home or in remote locations.

Inventive Principle:
Principle #25Self-service

2Adaptability or versatility

If centralized laboratory analysis is used, then comprehensive testing capability is maintained, but accessibility deteriorates in remote areas

Engineering Contradiction:
Improvetesting capabilityVSAvoidaccessibility to testing
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The complex laboratory analysis system is segmented into a compact, self-contained sensor package that can be distributed to remote areas. The sensor system divides the testing function into discrete components (sensor package, controller, display) that can operate independently without requiring full laboratory infrastructure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor system changes the operational parameters of analyte testing from centralized, resource-intensive laboratory conditions to decentralized, portable conditions. The dispense chemistry and microfluidic design enable reliable measurement with minimal sample volume and without requiring controlled laboratory environments.

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If rapid onsite testing is implemented, then time efficiency improves, but measurement precision may deteriorate

Engineering Contradiction:
Improvetesting durationVSAvoidanalyte concentration accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The dispense chemistry is pre-prepared and dried on the sensor electrodes before use. This preliminary preparation allows the chemistry to be instantly activated upon contact with the fluid sample, eliminating preparation time while ensuring consistent, accurate measurements through controlled chemistry application.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The microfluidic cap utilizes capillary action to automatically draw the fluid sample into contact with the dispense chemistry and electrodes. This passive fluid handling eliminates the need for complex pumping mechanisms while ensuring complete sample interaction with the sensing elements for accurate measurement.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid, cost-effective, and accessible analysis of fluid samples at the point of need, reducing the need for transportation to medical facilities and facilitating self-testing in remote areas.

Implementation Method 1

The microfluidic cap may be configured to draw the fluid sample into contact with the dispense chemistry and/or the electrode structures using capillary action

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Implementation Method 2

a sensor system that includes an assay chamber, electrode structures, and a controller to identify analytes based on electrical signals generated from interactions between the sample and dispense chemistry

Methodology Applied
Scientific EffectElectrochemical reaction:

Data Source

PatentUS11351548B2Analyte sensor package with dispense chemistry and microfluidic cap
Publication Date: 2022.06.07 MAXIM INTEGRATED PROD INC
  • US11351548B2 patent drawing
  • US11351548B2 patent drawing
  • US11351548B2 patent drawing

AI summary

A sensor system includes an assay chamber configured to receive a fluid sample. Dispense chemistry disposed within the assay chamber. A first electrode structure includes at least one conductive element and a second electrode structure proximate to the first electrode structure is configured to transmit an electrical signal through the fluid sample. The first electrode structure is configured to receive the electrical signal transmitted through the fluid sample and responsively generate a sense signal. The sense signal being indicative of an interaction of the fluid sample with the dispense chemistry. A controller is electrically coupled to the first electrode structure and configured to identify at least one analyte in the fluid sample based on at least the sense signal generated by the first electrode structure. The first electrode structure is embedded within a base substrate and the second electrode structure is embedded within a microfluidic cap that is coupled to the base substrate.