Microfluidic Cartridge Layout for Parallel PCR Sample Processing

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Solution Overview

Problem

Current diagnostic analyses in the medical diagnostics industry are bottlenecked due to the need for specialized equipment, which is expensive, limited in availability, and operates in batches, leading to delays and inefficiencies in sample processing, particularly in preparing biological samples for PCR and nucleotide detection.

Innovation Solution

A microfluidic cartridge system that enables parallel processing of multiple biological samples through a microfluidic substrate with multiple sample lanes, each containing a network of channels and valves for independent thermal cycling, allowing for rapid PCR and nucleotide detection with minimal training and equipment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If specialized equipment is used for diagnostic analyses, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvenucleotide detection accuracyVSAvoidequipment specialization
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system divides the diagnostic process into discrete microfluidic channels, each dedicated to specific PCR reactions. The cartridge is segmented into multiple independent lanes that can process different samples simultaneously, reducing the need for complex centralized equipment while maintaining detection precision through standardized microfluidic components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic cartridge is designed as a universal platform that can perform multiple diagnostic functions including sample preparation, PCR amplification, and nucleotide detection within a single device. This multi-functional integration eliminates the need for multiple specialized equipment pieces, reducing overall system complexity while maintaining analytical precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If batch processing is used for samples, then device complexity is reduced, but productivity decreases

Engineering Contradiction:
Improvesample processing throughputVSAvoidprocessing delay
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The cartridge is divided into multiple independent processing lanes that can operate in parallel. Each lane contains complete microfluidic networks for sample preparation and PCR, enabling simultaneous processing of multiple samples without requiring sequential batch operations, thus increasing throughput while maintaining simple device architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system enables continuous sample processing by allowing multiple lanes to operate simultaneously and independently. Samples can be loaded and processed in parallel without waiting for previous batches to complete, eliminating idle time and maintaining continuous productive action across all channels.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If manual sample preparation is used, then ease of operation is improved, but productivity decreases

Engineering Contradiction:
Improvesample preparation speedVSAvoidoperational simplicity
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The system merges sample preparation, PCR amplification, and detection functions into a single integrated microfluidic cartridge. This consolidation automates the preparation process while maintaining ease of operation, as users simply need to load samples into the cartridge which then handles all subsequent steps automatically through its integrated microfluidic networks.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The microfluidic cartridge is designed to perform sample preparation and PCR amplification automatically once samples are loaded. The integrated system self-manages fluid transport, thermal cycling, and reaction processes without requiring manual intervention, thereby increasing productivity while preserving operational simplicity for the user.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250010295A1Microfluidic cartridge
Publication Date: 2025.01.09 HANDYLAB INC
  • US20250010295A1 patent drawing
  • US20250010295A1 patent drawing
  • US20250010295A1 patent drawing

AI summary

The technology described herein generally relates to microfluidic cartridges configured to amplify and detect polynucleotides extracted from multiple biological samples in parallel. The technology includes a microfluidic substrate, comprising: a plurality of sample lanes, wherein each of the plurality of sample lanes comprises a microfluidic network having, in fluid communication with one another: an inlet; a first valve and a second valve; a first channel leading from the inlet, via the first valve, to a reaction chamber; and a second channel leading from the reaction chamber, via the second valve, to a vent.