Microfluidic Cartridge Layout for Parallel PCR Sample Processing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current diagnostic analyses in the medical diagnostics industry face bottlenecks due to the need for specialized equipment and labor-intensive processes, leading to delays and inefficiencies in sample processing, particularly in preparing biological samples for PCR and nucleotide detection.

Innovation Solution

A microfluidic cartridge system that enables parallel processing of multiple biological samples through a network of microfluidic lanes with integrated valves and thermal cycling capabilities, allowing for rapid amplification and detection of nucleotides with minimal training and equipment requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If specialized equipment and manual processes are used for diagnostic analyses, then measurement precision and reliability are maintained, but device complexity and ease of operation worsen due to requiring specialized equipment and trained clinicians

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system divides the diagnostic process into discrete, automated steps (sample introduction, thermal cycling, detection) that can be performed by non-specialized personnel through simple cartridge insertion and result retrieval

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The microfluidic cartridge is designed to perform all processing steps autonomously once loaded with sample, requiring no manual intervention during the diagnostic process and eliminating the need for specialized operational skills

Inventive Principle:
Principle #25Self-service

2Productivity

If batch processing is used for diagnostic analyses, then device complexity is reduced, but productivity worsens due to samples waiting for machine capacity

Engineering Contradiction:
ImproveproductivityVSAvoidloss of time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system processes multiple samples in parallel through separate microfluidic channels within a single cartridge, eliminating the need to wait for batch completion and dramatically increasing throughput

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The automated continuous flow system maintains constant processing across all channels simultaneously, eliminating idle time and maximizing productivity without requiring complex batch scheduling

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If manual sample preparation is used for PCR, then ease of operation worsens due to time-consuming labor-intensive steps, but device complexity is reduced

Engineering Contradiction:
ImproveproductivityVSAvoidloss of time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The microfluidic cartridge automatically performs all sample preparation steps including lysis, purification, and PCR setup without manual intervention, eliminating time-consuming labor-intensive operations

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

All reagents and preparation components are pre-loaded into the cartridge before use, allowing immediate processing upon sample introduction and eliminating setup time during actual operation

Inventive Principle:
Principle #10Preliminary action

4Measurement precision

If samples are shipped to centralized locations for analysis, then measurement precision is maintained through specialist equipment, but loss of time and productivity worsen due to shipping costs and transportation delays

Engineering Contradiction:
Improvemeasurement precisionVSAvoidloss of time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The microfluidic cartridge integrates multiple functions (sample preparation, PCR amplification, and detection) into a single portable device that can be deployed at any location, eliminating the need to ship samples to centralized facilities while maintaining diagnostic accuracy

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cartridge serves as a self-contained intermediary system that brings laboratory-capability to the point of care, eliminating the need for sample transportation while preserving measurement precision through integrated reagents and controlled processing

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates high-throughput, rapid, and automated sample preparation and nucleotide detection, reducing processing time and eliminating the need for specialized equipment, enabling real-time analysis of multiple samples in a clinical setting.

Implementation Method 1

a first channel leading from the inlet, via the first valve, to a reaction chamber; and a second channel leading from the reaction chamber, via the second valve, to a vent

Methodology Applied
Scientific EffectFluid flow through microchannels:

Data Source

PatentUS11266987B2Microfluidic cartridge
Publication Date: 2022.03.08 HANDYLAB INC
  • US11266987B2 patent drawing
  • US11266987B2 patent drawing
  • US11266987B2 patent drawing

AI summary

The technology described herein generally relates to microfluidic cartridges configured to amplify and detect polynucleotides extracted from multiple biological samples in parallel. The technology includes a microfluidic substrate, comprising: a plurality of sample lanes, wherein each of the plurality of sample lanes comprises a microfluidic network having, in fluid communication with one another: an inlet; a first valve and a second valve; a first channel leading from the inlet, via the first valve, to a reaction chamber; and a second channel leading from the reaction chamber, via the second valve, to a vent.