Microfluidic Cartridge Segmented Paths for Cross-Contamination

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Solution Overview

Problem

Existing microfluidic sensing devices face challenges in measuring successive liquid samples without cross-contamination, particularly when using pneumatic actuation, which can lead to residue issues and inefficiencies in sample regeneration.

Innovation Solution

A microfluidic sensing device with a waste chamber and restriction organs in the microfluidic paths to manage fluid flow, combining capillary and pneumatic forces for sample handling, ensuring that excess sample is returned to the original container without contamination, and utilizing a cartridge design for simultaneous multi-sample analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If pneumatic actuation is used to evacuate and renew sample in the detection chamber, then the sensor can be reused for successive measurements, but cross-contamination occurs due to sample residues left when positive pressure is applied

Engineering Contradiction:
Improvesensor reuse capabilityVSAvoidcross-contamination
Core Design Contradiction:
Duration of action of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The harmful function of the second microfluidic path (which causes cross-contamination when used for pneumatic evacuation) is extracted and replaced by a dedicated waste chamber. The third microfluidic path is introduced to provide a contamination-free route for sample return, separating the evacuation function from the renewal function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The waste chamber acts as an intermediary element that receives and contains sample residues during pneumatic evacuation, preventing them from contaminating the detection chamber. The third microfluidic path serves as an intermediary route that allows clean sample return without passing through the contaminated evacuation path.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If passive capillary transport is used to transport sample to the detector, then the device is simple and disposable, but the process is irreversible and not suitable for reusable sensors

Engineering Contradiction:
Improvedevice simplicityVSAvoidsensor reusability
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The microfluidic system is segmented into multiple independent paths: the first path for sample intake via capillary action, the second path for pneumatic evacuation to waste, and the third path for clean sample return. This segmentation allows the sensor to be reused while maintaining the simplicity of capillary-based operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Pneumatic actuation is introduced through the second and third microfluidic paths to enable reversible sample handling. Negative pressure evacuates samples to the waste chamber, and positive pressure returns excess sample through the third path without contamination, making the sensor reusable while preserving capillary transport simplicity.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Device complexity

If a unique opening is used for sample entry and exit in a reusable cartridge, then the structure is simplified, but cross-contamination occurs because positive pressure cannot effectively force liquid film out

Engineering Contradiction:
Improvecartridge structureVSAvoidcross-contamination
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The single opening is segmented into multiple separate openings: the first opening for sample entry, the second opening for pneumatic evacuation, and the third opening for clean sample return. This segmentation allows independent control of fluid paths, preventing cross-contamination while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each opening is assigned a specific function with localized quality: the first opening handles sample intake, the second opening handles evacuation to waste, and the third opening handles clean return. This functional differentiation at each opening prevents cross-contamination while keeping the overall cartridge design simple.

Inventive Principle:
Principle #3Local quality

4Duration of action of stationary object

If multiple microfluidic paths with valves and flow resistances are used to reverse liquid flow, then sample regeneration is achieved, but the device complexity increases significantly

Engineering Contradiction:
Improvesample regeneration capabilityVSAvoidmicrofluidic path complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The system uses passive capillary forces in the first microfluidic path for automatic sample intake without requiring active pumping or complex valve control. The pneumatic actuation through the second and third paths provides simple on/off control for evacuation and return, reducing the need for complex flow resistance adjustments and multiple valves.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pneumatic actuation system serves multiple functions: negative pressure through the second path evacuates samples to waste, positive pressure through the third path returns excess sample cleanly, and the same actuator can control both functions sequentially. This multi-functionality reduces the need for separate components for each operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables successive measurements on multiple liquid samples without cross-contamination, optimizing sample handling and reducing waste, while simplifying the operation and design compared to prior art devices.

Implementation Method 1

the detector is typically provided in a microfluidic package which will transport a sample from the measured liquid to the detector by means of capillary forces

Methodology Applied
Scientific EffectCapillary forces: Capillary Action

Implementation Method 2

Applying negative and positive pressure with a pneumatic actuator allows the entry and exit of a small volume liquid sample through a unique opening

Methodology Applied
Scientific EffectPneumatic actuation: Pressure Gradient

Data Source

PatentEP3791956B1Microfluidic sensing device and cartridge, and corresponding methods
Publication Date: 2023.04.12 CSEM CENTRE SUISSE D ELECTRONIQUE ET DE MICROTECHNIQUE SA
  • EP3791956B1 patent drawingFigure 1
  • EP3791956B1 patent drawingFigure 2
  • EP3791956B1 patent drawingFigure 3a~3d

AI summary

The invention relates to a microfluidic sensing device (1), for conducting measures on liquid samples, comprising a housing (2) having: - a first opening (12) defining an inlet and/or an outlet for a liquid sample, - a detection chamber (16) comprising an electrochemical sensor (32), - a first microfluidic path (14) connecting the first opening (12) to the detection chamber (16), such that the detection chamber (16) can be filled in with the liquid sample, - a second opening (20) designed so as to allow the application of a negative and/or positive pressure within the housing (2), - a second microfluidic path (18) connecting the second opening (20) to the detection chamber (16), - a third opening (28) designed so as to allow the application of a negative and/or positive pressure within the housing (2), - a third microfluidic path (26) connecting the third opening (28) to the first microfluidic path (14), and - a waste chamber (22) arranged in the second microfluidic path (18).