Microfluidic Cell Culture Device With Structured Surface Projections

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Solution Overview

Problem

Current cell culture methods using flat surfaces fail to replicate the three-dimensional in vivo environment, leading to diminished relevance of drug testing results, as cells in the human body experience complex three-dimensional environments that are not adequately mimicked by conventional two-dimensional cultures.

Innovation Solution

Microfluidic devices with structured surfaces and multiple perfusion channels that suspend cells above the surface, mimicking tissue architecture and flow conditions, allowing for the formation of tissue-like structures and restoration of membrane polarity without biological or synthetic matrices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If cells are cultured on flat surfaces, then cell culture is simple and easy to manufacture, but cells form artificial two-dimensional sheets that do not mimic in vivo conditions

Engineering Contradiction:
Improveease of cell cultureVSAvoidcell morphology
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The patent transitions from two-dimensional flat surfaces to three-dimensional microfluidic channels with varying heights. The channel depth is specifically designed to be less than the cell diameter, forcing cells to adopt three-dimensional morphology while maintaining ease of manufacture through standard microfluidic fabrication techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The microfluidic channels are designed with non-uniform depth characteristics, where different regions of the channel have different depths. This creates local variations in cell morphology and orientation, allowing cells to exhibit diverse three-dimensional structures that better mimic in vivo tissue architecture while maintaining manufacturability.

Inventive Principle:
Principle #3Local quality

2Device complexity

If cells are cultured on flat surfaces, then the device structure is simple, but cell function and relevance to in vivo conditions are diminished

Engineering Contradiction:
Improvedevice structureVSAvoidcell function relevance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent introduces vertical dimensionality through microfluidic channels with depths less than cell diameter, enabling cells to form three-dimensional structures that maintain in vivo-like functionality. This dimensional change is achieved through standard microfabrication processes, avoiding excessive device complexity while significantly improving cell functional relevance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent utilizes fluid flow dynamics within the microfluidic channels to control cell positioning, orientation, and morphology. By adjusting flow rates and channel dimensions, the system maintains cell function and in vivo relevance without requiring complex mechanical or structural components.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Shape

If three-dimensional cell structures are implemented, then in vivo-like morphology is achieved, but device complexity increases

Engineering Contradiction:
Improvecell morphologyVSAvoiddevice structure
Core Design Contradiction:
ShapeVSDevice complexity

Solution Approach 1:

The patent achieves three-dimensional cell morphology by designing microfluidic channels with depths less than cell diameter, forcing cells to adopt vertical structures. This approach maintains relative device simplicity by using straightforward channel geometries rather than complex multi-component systems.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The microfluidic channel structure serves multiple functions simultaneously: it provides three-dimensional cell support, enables controlled fluid perfusion, facilitates waste removal, and maintains cell morphology. This multi-functionality reduces the need for additional separate components, thereby limiting device complexity while achieving in vivo-like cell structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of manufacture

If conventional two-dimensional cell culture is used, then manufacturing is easy, but drug testing results lack relevance to in vivo responses

Engineering Contradiction:
Improveease of cell cultureVSAvoiddrug testing relevance
Core Design Contradiction:
Ease of manufactureVSLoss of information

Solution Approach 1:

The patent transitions from two-dimensional to three-dimensional cell culture using microfluidic channels with depths less than cell diameter. This dimensional change enables cells to maintain in vivo-like morphology and function, thereby improving drug testing relevance while keeping manufacturing relatively simple through standard microfabrication techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs controlled fluid flow through the microfluidic channels to provide dynamic culture conditions that mimic in vivo perfusion. This hydraulic approach enables better nutrient delivery and waste removal, improving cell functionality and drug testing relevance without requiring complex mechanical systems.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These devices promote long-term, in vivo-like cellular organization and functionality, enabling sustainable dynamic conditions for cell culture, including controlled oxygen and nutrient supply, and efficient waste removal, thereby enhancing the relevance of in vitro drug testing and toxicity studies.

Implementation Method 1

a perfusion channel through which cell culture medium or other fluid compositions may be flowed

Methodology Applied
Scientific EffectFluid flow: Convection

Implementation Method 2

The structured surfaces include projections configured to suspend cells above the bottom of the structured surface

Methodology Applied
Scientific EffectPhysical support:

Implementation Method 3

controlled oxygen and nutrient supply, and efficient waste removal

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS8679843B2Microfluidic device for cell culture
Publication Date: 2014.03.25 CORNING INC
  • US8679843B2 patent drawing
  • US8679843B2 patent drawing
  • US8679843B2 patent drawing

AI summary

A microfluidic cell culture apparatus includes a cell retention chamber and a perfusion channel. The cell retention chamber has a structured surface. The structured surface includes a major surface from which a plurality of projections extends into the chamber. The plurality of projections are arranged to suspend cells cultured in the chamber above the major surface. The first perfusion channel is configured to provide laminar flow of a fluid through the channel and forms a plurality of openings in communication with the cell retention chamber. The openings are configured to prevent cells from the retention chamber from entering the perfusion channel.