Microfluidic Device Using Centrifugal Forces for CTC Sorting

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Solution Overview

Problem

Current microfluidic devices are inadequate for selectively sorting multi-cellular clusters of circulating tumor cells (CTCs) due to their reliance on phenotype-based targeting methods and size filtration, which fail to distinguish between single cells and cell clusters, leading to inaccurate enrichment and detection.

Innovation Solution

A microfluidic device with a rotatable substrate and a segmented bias rail that uses centrifugal forces to sort particles of varying sizes into discrete bins, allowing for the isolation and characterization of single cells, medium clusters, and large multi-cell events, minimizing cell packing errors and enabling accurate scoring of cluster sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If phenotype-based targeting methods are used to isolate CTCs, then cell enrichment is achieved, but the method requires prior knowledge of cell phenotype and cannot distinguish between single cells and cell clusters

Engineering Contradiction:
ImproveCTC enrichment accuracyVSAvoidability to detect different cell types and clusters
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent changes the separation parameter from phenotype-based recognition to size-based physical separation. By rotating the microfluidic device, centrifugal forces are generated that deflect cells laterally according to their size, enabling discrimination between single cells and multi-cellular clusters without requiring phenotype knowledge.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If size filtration using porous filters or track-etched membranes is used, then CTC enrichment based on increased cell size is achieved, but the system cannot distinguish between single cells and cell clusters that strike the membrane at the same point

Engineering Contradiction:
Improvecell size discriminationVSAvoidcluster vs single cell differentiation
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a lateral dimension to the separation process by rotating the device. Instead of vertical filtration through membranes, cells are deflected laterally by centrifugal forces into different collection zones based on size, adding a spatial dimension that enables differentiation between single cells and clusters.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent segments the collection area into multiple discrete zones (first collection zone for single cells, second collection zone for clusters) separated by a partition. This segmentation allows simultaneous collection and differentiation of different cell size populations without the ambiguity of membrane filtration.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a rotatable substrate with centrifugal force is used to bias fluid movement, then particle sorting based on size is enabled, but device complexity increases

Engineering Contradiction:
Improveparticle sorting capabilityVSAvoidrotational mechanism and channel configuration
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The rotating substrate serves multiple functions: it generates centrifugal forces for particle separation, enables fluid flow through the channels, and allows adjustment of separation parameters by varying rotation speed. This multi-functionality reduces the need for additional components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent employs a dynamic rotation mechanism that allows the separation parameters to be adjusted by changing rotation speed. This dynamic control enables the same device to sort different particle sizes and types without requiring multiple fixed configurations.

Inventive Principle:
Principle #15Dynamics

4Measurement precision

If single-cell resolution capture traps are used, then single CTC identification is achieved, but multi-cellular cluster detection is not suitable

Engineering Contradiction:
Improvesingle cell detection resolutionVSAvoidmulti-cellular cluster detection
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent segments the collection system into distinct zones: a first collection zone for single cells and a second collection zone for multi-cellular clusters. The partition between zones is configured with specific dimensions that allow size-based separation, enabling simultaneous detection and differentiation of both single cells and clusters.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively isolates and characterizes CTC clusters, providing a quantifiable metric for cluster sizes and distribution, which is essential for clinical diagnostics and biomedical research, while avoiding the limitations of existing methods that require phenotype knowledge or size-based filtration.

Implementation Method 1

uses an induced centrifugal field resultant from a rotation of the substrate to bias fluid movement within the channels of the chip

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

A microfluidic device with a rotatable substrate and a segmented bias rail that uses centrifugal forces to sort particles of varying sizes into discrete bins

Methodology Applied
Scientific EffectCentrifugal separation: Centrifugal Separation

Data Source

PatentUS10537890B2Microfluidic device
Publication Date: 2020.01.21 DUBLIN CITY UNIVERSITY
  • US10537890B2 patent drawing
  • US10537890B2 patent drawing
  • US10537890B2 patent drawing

AI summary

Microfluidic devices that are configured to use centrifugal forces to bias particles into one or more capture regions based on their individual sizes are described.