Microfluidic Channel Networks with Variable Depth for Fluid Partitioning

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Solution Overview

Problem

Current microfluidic systems face challenges in advancing complexity to meet the growing demands of research and diagnostics, particularly in fluid manipulation and partitioning within microscale channel networks.

Innovation Solution

The development of novel microfluidic structures and systems that include specific channel configurations, such as intersecting channels with varying depth dimensions, and a flow control system to direct fluids and focusing fluids, enabling enhanced fluid manipulation and partitioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional microfluidic channel networks are used, then basic fluid handling is achieved, but the system complexity is insufficient to meet advancing research and diagnostic needs

Engineering Contradiction:
Improvefunctional complexityVSAvoidchannel network complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The microfluidic device is divided into multiple functional modules including droplet generation region, partitioning region, co-partitioning region, and detection region. Each region performs specific fluid manipulation functions, allowing the system to achieve high functional complexity through modular segmentation rather than monolithic design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces vertical dimension variations through channels of different depths (first depth dimension for droplet generation, second greater depth dimension for partitioning). This dimensional variation enables diverse fluid manipulation capabilities within the same planar device, resolving the contradiction between versatility and complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If simple channel configurations are used, then manufacturing is easier, but fluid manipulation capabilities are limited

Engineering Contradiction:
Improvefluid manipulation capabilityVSAvoidchannel fabrication difficulty
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

Different regions of the microfluidic device have locally optimized channel depths and geometries tailored to specific functions. The droplet generation region uses shallower channels while the partitioning region uses deeper channels, allowing each area to be manufactured with appropriate local complexity rather than uniform simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements nested channel structures where smaller channels are positioned within larger channel frameworks. This nesting approach allows complex multi-functional channels to be manufactured using standardized fabrication processes, reducing overall manufacturing difficulty while maintaining fluid manipulation capabilities

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If uniform channel depths are used, then manufacturing is simpler, but droplet generation and partitioning efficiency are reduced

Engineering Contradiction:
Improvedroplet generation efficiencyVSAvoidchannel depth variation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The channel depth is dynamically varied along the fluid flow path, transitioning from shallower depths in the droplet generation region to greater depths in the partitioning region. This dynamic depth variation optimizes fluid behavior at each stage, improving droplet generation efficiency while managing device complexity through systematic progression

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These advanced microfluidic systems facilitate improved fluid manipulations, including droplet generation and co-partitioning of particles, enhancing the complexity and functionality of microfluidic applications.

Implementation Method 1

a flow control system for directing a first fluid through the first channel segment into the first intersection and into the fourth channel segment, and directing one or more focusing fluids from the second and third channel segments into the first intersection and into the fourth channel segment

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 2

These advanced microfluidic systems facilitate improved fluid manipulations, including droplet generation and co-partitioning of particles

Methodology Applied
Scientific EffectDroplet formation:

Implementation Method 3

The ability to precisely control the movement, accession, allocation, and mixing of minute amounts of fluids and subject those fluids to additional processing, analysis, and the like

Methodology Applied
Scientific EffectFluid partitioning:

Data Source

PatentUS20250033054A1Microfluidic systems and methods of use
Publication Date: 2025.01.30 10X GENOMICS INC
  • US20250033054A1 patent drawing
  • US20250033054A1 patent drawing
  • US20250033054A1 patent drawing

AI summary

Microfluidic channels networks and systems are provided. One network includes a first fluid channel having a first depth dimension; at least a second channel intersecting the first channel at a first intersection; at least a third channel in fluid communication with the first intersection, at least one of the first intersection and the third channel having a depth dimension that is greater than the first depth dimension. Also provided is a flow control system for directing fluids in the network. Systems are additionally provided for flowing disrupted particles into a droplet formation junction, whereby a portion of the disrupted particles or the contents thereof are encapsulated into one or more droplets. Further provided is a method for controlling filling of a microfluidic network by controlling passive valving microfluidic channel network features.