Microfluidic Chip Thermal Insulation for Cell Lysis

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Solution Overview

Problem

Current cell lysis methods are inefficient and require significant energy, with existing microfluidic devices lacking effective thermal insulation, leading to suboptimal lysis efficiency and increased energy consumption.

Innovation Solution

The development of microfluidic chips with thermally insulative grooves and apertures that surround the sample chamber, combined with mechanical and thermal lysis methods, such as the use of stir bars and patterned mixing channels, to enhance lysis efficiency and reduce energy usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional cell lysis methods are used, then lysis can be achieved, but energy consumption is significant and lysis efficiency is low

Engineering Contradiction:
Improvelysis efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent changes the temperature parameter by using thermal elements to heat the sample chamber to optimized temperatures for lysis. This thermal parameter change enables efficient lysis while reducing energy consumption compared to traditional methods that require prolonged mechanical processing or higher energy inputs.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces purely mechanical lysis methods (vortexing, bead-beating) with a combination of thermal energy and mechanical elements (stir bars, patterned channels). This substitution allows lysis to occur more efficiently through controlled heating while using minimal mechanical energy for sample agitation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If microfluidic devices without thermal insulation are used, then device simplicity is maintained, but thermal energy is lost and lysis efficiency decreases

Engineering Contradiction:
Improvethermal energy retentionVSAvoiddevice structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent applies thermal insulation selectively around the sample chamber rather than throughout the entire device. The insulative grooves are positioned locally at the chamber walls to trap thermal energy where needed, maintaining high temperature for lysis while keeping the rest of the device simple and avoiding excessive heat buildup in non-sample areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent segments the thermal insulation function by creating separate insulative grooves around the sample chamber, distinct from the sample processing areas. This segmentation allows thermal management to be independent from fluid handling pathways, improving temperature retention without complicating the fluidic design.

Inventive Principle:
Principle #1Segmentation

3Productivity

If mechanical elements are added to enhance lysis, then lysis efficiency improves, but device complexity increases

Engineering Contradiction:
Improvelysis efficiencyVSAvoiddevice structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent designs mechanical elements such as stir bars and patterned mixing channels that serve multiple functions: they agitate the sample to enhance lysis efficiency, distribute thermal energy uniformly throughout the sample, and prevent sample stagnation. This multi-functionality improves lysis while avoiding the need for additional dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the thermal processing function with mechanical agitation by integrating stir bars and patterned channels directly into the heated sample chamber. This combination allows simultaneous thermal lysis and mechanical mixing without requiring separate systems, thereby improving lysis efficiency while minimizing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The microfluidic chips achieve improved lysis efficiency, with greater than 90% sample lysis and reduced energy consumption, by effectively isolating thermal energy and utilizing mechanical and thermal lysis techniques.

Implementation Method 1

lysing the sample by heating the sample within the chamber

Methodology Applied
Scientific EffectThermal heating: Heating

Implementation Method 2

wherein the chamber is separated from a portion of the device by at least one insulating aperture

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

The mechanical element may comprise a stir bar

Methodology Applied
Scientific EffectMechanical agitation: Stirring

Data Source

PatentUS9580679B2Methods and devices for sample lysis
Publication Date: 2017.02.28 CALIFORNIA INST OF TECH
  • US9580679B2 patent drawing
  • US9580679B2 patent drawing
  • US9580679B2 patent drawing

AI summary

Disclosed herein are methods and systems for use in preparing a sample. The methods and systems may be used for lysing one or more structures in a sample (e.g., cells, viral particles, etc.). The methods and compositions may comprise a microfluidic chip or use thereof. The microfluidic chips disclosed herein may comprise (a) a substrate comprising a chamber, wherein at least one mechanical element may be located within the chamber; (b) a thermal element in contact with the chamber; and (c) at least one aperture within the surface of the substrate, wherein the aperture may be configured to insulate the chamber.