Microfluidic Device With Cleavable Solid Supports for Multiplexed PCR

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Solution Overview

Problem

Current PCR technologies face challenges in simultaneous and quantitative analysis of multiple analytes due to limitations in detection methods, primer and probe set design, and instrumentation, which hinders rapid reconfiguration for emerging diseases and increases complexity in sample preparation and device production.

Innovation Solution

A microfluidic device with a plurality of reaction wells and solid supports where reagents, such as primers for PCR, are attached via labile bonds that can be cleaved using thermal, chemical, or light-based operations, allowing for controlled release of reagents into reaction wells for multiplexed PCR reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiplexed PCR reactions are performed using a small number of reaction wells with multiple color probes, then simultaneous analysis of multiple analytes is enabled, but the design and optimization of primer and probe sets becomes extremely challenging and complex

Engineering Contradiction:
Improvesimultaneous analysis of multiple analytesVSAvoiddesign and optimization of primer and probe sets
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent segments the reagents (primers and probes) by attaching them to individual solid supports (beads) instead of using them in bulk solution. Each bead carries specific reagents, allowing independent control and simplifying the design process. This segmentation transforms the complex multiplexed reaction design into a more manageable bead-based system where reagents are pre-assembled and stored separately.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces solid supports (beads) as intermediary carriers between the reagents and the reaction environment. These beads serve as mediators that hold specific primer and probe sets, enabling controlled release into reaction wells. This intermediary approach simplifies the system by providing a stable platform for reagent delivery and reducing the complexity of designing compatible multi-color probe sets.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If preloading of primer/probe sequences is done using printing-based technology, then high-throughput analysis is enabled, but the time and expense required for device production greatly increases

Engineering Contradiction:
Improvehigh-throughput analysisVSAvoiddevice production time and expense
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

Instead of using expensive printing-based technology to load reagents, the patent uses solid supports (beads) as reusable copies or templates that can be manufactured more simply. The beads serve as replicable units that can be produced through standard microsphere fabrication methods, reducing manufacturing complexity and cost while maintaining high-throughput capability.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the physical state and delivery mechanism of reagents from liquid-based printing to solid-based bead attachment. This parameter change enables simpler manufacturing processes while maintaining the ability to deliver reagents in high-throughput fashion. The solid support approach allows for easier scaling and reduced production time compared to traditional printing methods.

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If reagents are attached to solid supports via stable bonds, then reagent stability is improved, but the ability to control release timing and conditions is reduced

Engineering Contradiction:
Improvereagent stability on solid supportVSAvoidcontrol of reagent release timing and conditions
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent uses bonds with different strength parameters that can be selectively broken under specific conditions. By choosing bonds with appropriate bond energies, the system achieves stable attachment during storage and transport, but allows controlled release when specific thermal, chemical, or physical conditions are applied during the PCR reaction. This parameter-based control enables both stability and adaptability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces dynamic control over reagent release by using bonds that can transition from stable to labile states. The bonds are designed to remain stable under normal storage conditions but become labile when specific triggers are applied (heat, chemicals, light). This dynamic property allows the system to adapt between different states: stable for storage, reactive for execution, thereby resolving the contradiction between stability and controllability.

Inventive Principle:
Principle #15Dynamics

4Productivity

If conventional multiplexed PCR is used, then analysis of 3-12 targets is possible, but the approach becomes cumbersome for significantly larger numbers of targets

Engineering Contradiction:
Improvenumber of targets analyzedVSAvoidassay reconfiguration for new sequences
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent segments reagents onto individual beads, creating a modular system where each bead can be independently designed and attached. This segmentation allows for easy reconfiguration when analyzing new sequences, as beads can be simply replaced or regenerated without redesigning the entire assay. This modular approach scales efficiently from 3-12 to hundreds of targets.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary attachment of reagents to beads during manufacturing, creating pre-assembled reaction units. This preliminary action eliminates the need for complex real-time reconfiguration when analyzing new targets, as the bead-based reagents can be quickly regenerated or exchanged. This approach maintains ease of operation even when scaling to large numbers of targets.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and controlled release of reagents, reducing primer dimer formation and non-specific interactions, and allows for high-throughput, multiplexed PCR analysis with reduced reagent consumption and simplified device production, facilitating rapid reconfiguration for new assays.

Implementation Method 1

the reagent is configured to be cleaved from the support via a cleaving operation. The cleaving operation may include a thermal operation.

Methodology Applied
Scientific EffectThermal cleavage: Thermolysis

Implementation Method 2

The cleaving operation may include... an application of light to the reagent/support bond.

Methodology Applied
Scientific EffectPhotocleavage: Photodissociation

Data Source

PatentUS20250027139A1Microfluidic devices, solid supports for reagents and related methods
Publication Date: 2025.01.23 THE UNIV OF NORTH CAROLINA AT CHAPEL HILL
  • US20250027139A1 patent drawing
  • US20250027139A1 patent drawing
  • US20250027139A1 patent drawing

AI summary

A microfluidic device includes a plurality of reaction wells; and a plurality of solid supports, and each of the solid supports has a reagent attached thereto. The reagent is attached to the solid support via a labile reagent/support bond such that the reagent is configured to be cleaved from the support via a cleaving operation.